Abstract

This paper presents single-phase shell side heat transfer performance of a vertically oriented shell and tube bundle. Steady-state single-phase experiments were conducted to determine the shell side Nusselt number with water and water/glycol solution as working fluids for both counter and parallel flow configurations. Experiments were carried out for Reynolds number varying from 3000 to 15,000 with Prandtl number ranging from 10 to 20. Counter flow configuration showed slightly better performance. Nusselt number correlations are presented for both configurations using a modified Wilson plot method. Comparison of results with previous studies and commercial software are presented. Thermal performance for all flow rate conditions showed close comparison to the results from a reputable commercial software. The correlation was further validated by comparing results for 30 different cases to calculations from 2 widely used commercial softwares. Comparison showed that the correlation can be used for the design of single-phase single segmental shell and tube heat exchangers.

References

1.
Brauer
,
H.
,
1964
, “
Compact Heat Exchangers
,”
Chem. Process Eng.
,
45
(
8
), pp.
451
460
.
2.
Pate
,
M. B.
,
Ayub
,
Z. H.
, and
Kohler
,
J.
,
1991
, “
Heat Exchangers for the Air-Conditioning and Refrigeration Industry: State-of-the-Art Design and Technology
,”
Heat Transfer Eng.
,
12
(
3
), pp.
56
70
. 10.1080/01457639108939757
3.
Lee
,
C.
, and
Abdel-Moneim
,
S.
,
2001
, “
Computational Analysis of Heat Transfer in Turbulent Flow Past a Horizontal Surface With Two-Dimensional Ribs
,”
Int. Commun. Heat Mass Transfer
,
28
(
2
), pp.
161
170
. 10.1016/S0735-1933(01)00223-8
4.
Khan
,
W.
,
Culham
,
J.
, and
Yovanovich
,
M.
,
2006
, “
Convection Heat Transfer From Tube Banks in Crossflow: Analytical Approach
,”
Int. J. Heat Mass Transfer
,
49
(
25–26
), pp.
4831
4838
. 10.1016/j.ijheatmasstransfer.2006.05.042
5.
Kim
,
T.
,
2013
, “
Effect of Longitudinal Pitch on Convective Heat Transfer in Crossflow Over In-Line Tube Banks
,”
Ann. Nucl. Energy
,
57
(
July
), pp.
209
215
. 10.1016/j.anucene.2013.01.060
6.
Emerson
,
W.
,
1963
, “
Shell-Side Pressure Drop and Heat Transfer With Turbulent Flow in Segmentally Baffled Shell-and-Tube Heat Exchangers
,”
Int. J. Heat Mass Transfer
,
6
(
8
), pp.
649
668
. 10.1016/0017-9310(63)90037-1
7.
Colburn
,
A. P.
,
1933
, “
A Method of Correlating Forced Convection Heat Transfer Data and a Comparison With Fluid Friction
,”
Trans. Am. Inst. Chem. Eng.
,
29
, pp.
174
210
.
8.
Grimson
,
E.
,
1937
, “
Correlation and Utilization of New Data on Flow Resistance and Heat Transfer Cross-Flow of Gases Over Tube Banks
,”
ASME Trans.
,
59
, pp.
583
594
.
9.
Bergelin
,
O.
,
Brown
,
G.
,
Hull
,
H.
, and
Sullivan
,
F.
,
1950
, “
Heat Transfer and Fluid Friction During Viscous Flow Across Banks of Tubes: III–A Study of Tube Spacing and Tube Size
,”
ASME Trans.
,
72
, pp.
881
888
.
10.
Žukauskas
,
A.
,
1972
, “
Heat Transfer From Tubes in Crossflow
,”
Adv. Heat Transfer
,
8
, pp.
93
160
. 10.1016/S0065-2717(08)70038-8
11.
Bergman
,
T. L.
,
Incropera
,
F. P.
,
DeWitt
,
D. P.
, and
Lavine
,
A. S.
,
2011
,
Fundamentals of Heat and Mass Transfer
,
John Wiley & Sons
,
New York
.
12.
McAdams
,
W. H.
,
1954
,
Heat Transmission
,
McGraw-Hill
,
New York
.
13.
Donohue
,
D. A.
,
1949
, “
Heat Transfer and Pressure Drop in Heat Exchangers
,”
Ind. Eng. Chem.
,
41
(
11
), pp.
2499
2511
. 10.1021/ie50479a030
14.
Kern
,
D. Q.
,
1950
,
Process Heat Transfer
,
Tata McGraw-Hill Education
,
New York
.
15.
Palen
,
J.
, and
Taborek
,
J.
,
1969
, “
Solution of Shell Side Flow Pressure Drop and Heat Transfer by Stream Analysis Method
,”
Chem. Eng. Prog. Symp. Ser.
,
65
(
92
), pp.
53
63
.
16.
Tinker
,
T.
,
1951
, “
Shell Side Characteristics of Shell and Tube Heat Exchangers, Parts I, II and III, General Discussion on Heat Transfer
,”
Proceedings of the Institution of Mechanical Engineers
,
London
,
Sept. 11–13
, pp.
89
116
.
17.
Tinker
,
T.
,
1958
, “
Shell Side Characteristics of Shell and Tube Heat Exchangers: A Simplified Rating System for Commercial Heat Exchangers
,”
ASME J. Heat Transfer
,
80
, pp.
36
52
.
18.
Devore
,
A.
,
1962
, “
Use Nomograms to Speed Exchanger Calculations
,”
Hydrocarbon Process. Pet. Refiner
,
41
(
12
), pp.
101
106
.
19.
Fraas
,
A. P.
,
1989
,
Heat Exchanger Design
,
John Wiley & Sons
,
New York
.
20.
Merker
,
G.
,
1986
, “
Heat Transfer and Pressure Drop on the Shell-Side of Tube-Banks Having Oval-Shaped Tubes
,”
Int. J. Heat Mass Transfer
,
29
(
12
), pp.
1903
1909
. 10.1016/0017-9310(86)90008-6
21.
Bell
,
K. J.
,
1988
,
Delaware Method for Shell-Side Design
,
Taylor & Francis
,
New York
.
22.
Shiina
,
K.
,
Nakamura
,
S.
, and
Matsumura
,
S.
,
2000
, “
Shell Side Heat Transfer Characteristics With an Eggcrate Support Plate for Water in Parallel Flow
,”
Heat Transfer—Asian Res.
,
29
(
2
), pp.
91
112
. 10.1002/(sici)1523-1496(200003)29:2<91::aid-htj1>3.0.co;2-q
23.
Ayub
,
Z. H.
,
2005
, “
A New Chart Method for Evaluating Single-Phase Shell Side Heat Transfer Coefficient in a Single Segmental Shell and Tube Heat Exchanger
,”
Appl. Therm. Eng.
,
25
(
14–15
), pp.
2412
2420
. 10.1016/j.applthermaleng.2004.12.015
24.
Hosseini
,
R.
,
Hosseini-Ghaffar
,
A.
, and
Soltani
,
M.
,
2007
, “
Experimental Determination of Shell Side Heat Transfer Coefficient and Pressure Drop for an Oil Cooler Shell-and-Tube Heat Exchanger With Three Different Tube Bundles
,”
Appl. Therm. Eng.
,
27
(
5–6
), pp.
1001
1008
. 10.1016/j.applthermaleng.2006.07.023
25.
Zhang
,
J.-F.
,
Li
,
B.
,
Huang
,
W.-J.
,
Lei
,
Y.-G.
,
He
,
Y.-L.
, and
Tao
,
W.-Q.
,
2009
, “
Experimental Performance Comparison of Shell-Side Heat Transfer for Shell-and-Tube Heat Exchangers With Middle-Overlapped Helical Baffles and Segmental Baffles
,”
Chem. Eng. Sci.
,
64
(
8
), pp.
1643
1653
. 10.1016/j.ces.2008.12.018
26.
Gao
,
B.
,
Bi
,
Q.
, and
Gui
,
M.
,
2016
, “
Experimental Performance Comparison of Shell-Side Heat Transfer for Shell-and-Tube Heat Exchangers With Different Helical Baffles
,”
Heat Transfer Eng.
,
37
(
18
), pp.
1566
1578
. 10.1080/01457632.2016.1151300
27.
Wilson
,
E. E.
,
1915
, “
A Basis for Rational Design of Heat Transfer Apparatus
,”
J. Am. Soc. Mech. Eng.
,
37
, pp.
546
551
.
28.
Fernández-Seara
,
J.
,
Uhia
,
F.
, and
Sieres
,
J.
,
2007
, “
Laboratory Practices With the Wilson Plot Method
,”
Exp. Heat Transfer
,
20
(
2
), pp.
123
135
. 10.1080/08916150601091415
29.
Fernandez-Seara
,
J.
,
Uhía
,
F. J.
,
Sieres
,
J.
, and
Campo
,
A.
,
2007
, “
A General Review of the Wilson Plot Method and Its Modifications to Determine Convection Coefficients in Heat Exchange Devices
,”
Appl. Therm. Eng.
,
27
(
17–18
), pp.
2745
2757
. 10.1016/j.applthermaleng.2007.04.004
30.
Sieder
,
E. N.
, and
Tate
,
G. E.
,
1936
, “
Heat Transfer and Pressure Drop of Liquids in Tubes
,”
Ind. Eng. Chem.
,
28
(
12
), pp.
1429
1435
. 10.1021/ie50324a027
31.
Moffat
,
R. J.
,
1988
, “
Describing the Uncertainties in Experimental Results
,”
Exp. Therm. Fluid. Sci.
,
1
(
1
), pp.
3
17
. 10.1016/0894-1777(88)90043-X
You do not currently have access to this content.