In this paper, a modified weld structure of the layered urea reactor has been provided. In the modified structure, new circumferential weld can improve the stress status of the urea reactor. It has the both advantage of separated and integrated layered pressure vessel. This modified design is based on the stress status analysis and the requirement of leak detection. In order to evaluate the modified structure, stresses of original and modified urea reactor shell with interlayer gaps were calculated via Finite element software ANSYS 12.0. The calculation result shows that the maximum stress of the modified structure is reduced obviously in the same condition, and the leak of liner also can be detected effectively.

References

1.
Jojima
,
T.
, 1979, “
Urea Reactor Failure
,”
Ammonia Plant Saf. Relat. Facilities
,
21
, pp.
111
119
.
2.
Wang
,
W. Q.
,
Li
,
A. J.
,
Zhu
,
Y. Y.
,
Yao
,
X. J.
,
Liu
,
Y.
, and
Chen
,
Z. H.
, 2009, “
The Explosion Reason Analysis of Urea Reactor of Pingyin
,”
Eng. Failure Anal.
,
16
(
3
), pp.
972
986
.
3.
Patterson
,
L. B.
, 1979, “
Ammonia Separator Accident
,”
Ammonia Plant Saf. Relat. Facilities
,
21
, pp.
95
99
.
4.
ASME
, 2007,
Boiler and Pressure Vessel Code, Sec. VIII-1
,
ASME
,
New York
.
5.
Helmut
,
T.
, and
Florence
,
C.
, 1996, “
Failures in Urea Reactor Vessels
,”
Ammonia Plant Saf. Relat. Facilities
,
36
, pp.
232
253
.
6.
Ren
,
D. L.
,
Wang
,
Y. C.
,
Chen
,
K.
, and
Yang
,
J.
, 2000, “
Cracking Analysis of Multilayer Warping Cylinder for the Region With Weld Defects
,”
Chin. J. Mech. Eng.
,
36
(
4
), pp.
109
112
. [in Chinese]
7.
Song
,
M. D.
,
Wang
,
W. Q.
,
Zhao
,
Y. F.
, and
Cui
,
Y. L.
, 2007, “
Urea Reactor Integrity Evaluation Based on Failure Analysis
,”
J. Pressure Vessel Technol.
,
129
(
4
), pp.
744
753
.
8.
Pimshtein
,
P. G.
, and
Tatarinov
V. G.
, 1969, “
Elastoplastic Operation of Multilayer Cylinders With Gaps
,”
Chem. Pet. Eng.
,
5
(
7
), pp.
523
528
.
9.
Tarabasov
,
N. D.
, and
Gribanov
,
A. V.
, 1972, “
Strength Calculations of Multilayer Cylindrical Sections of High Pressure Vessels
,”
Chem. Pet. Eng.
,
8
(
6
), pp.
608
611
.
10.
Pimshtein
,
P. G.
, 1968, “
Strength of Multilayer High Pressure Vessels
,”
Chem. Pet. Eng.
,
4
(
7
), pp.
574
578
.
11.
Song
,
M. D.
,
Wang
W. Q.
,
Zhao
Y. F.
,
Cui
Y. L.
, and
Chen
X. X.
, 2008, “
Stress State Analysis of Multilayered Urea Reactors
,”
J. Mech. Strength
,
30
(
1
), pp.
93
100
. [in Chinese]
12.
Saeed
,
M.
, 2003,
Finite Element Analysis: Theory and Application With ANSYS
, 2nd ed.,
Prentice-Hall, Upper Saddle River
,
NJ
.
You do not currently have access to this content.