Residual deformations of pipe-flange joints due to thermal strains caused by the multi-pass welding procedure in a manufacturing process are investigated both experimentally and numerically (FEM). To avoid any risk of leakage between two mounted pipes using flange joints, geometrical distortions (twisting) of the flange must be prevented. How the flange is distorted depends both on the groove shape and the weld sequence used. However, to be spared from machine work after the welding process, the distortions have to be minimized. A casting-technique has been developed in order to measure the twisting of the flange after each weld pass. Also, measurements of the residual radial deflection of the pipe have been performed.

1.
Jonsson M., Karlsson L., and Lindgren L. E., 1985, “Deformations and Stresses in Butt-Welding of Large Plates,” Numerical Methods in Heat Transfer—Volume III, eds., R. W. Lewis and K. Morgan, Wiley, London, U.K.
2.
Josefson B. L., and Karlsson R. I., 1985, “Finite Element Analysis of In-Plane Deformations and Stresses in Restrained Butt Welded Plates,” presented at International Conference on The Effects of Fabrication Related Stress on Product Manufacture and Performance, The Welding Institute, Abingdon, UK, Sept.
3.
Josefson B. L., and Karlsson, C. T., 1989, “FE-Calculated Stress in a Multi-Pass Butt Welded Pipe—A Simplified Approach,” International Journal of Pressure Vessels, and Piping, No. 38, pp. 227–243.
4.
Rybicki E. F., Schmueser D. W., Stonesifer R. B., Groom J. J., and Mishler H. B., 1977, “A Finite Element Model of Residual Stresses in Girth-Butt Welded Pipes,” presented at WAM, Numerical Modeling of Manufacturing Processes, ASME PVP-PB-025, Dec. pp. 1–18.
5.
Stelzer, J., 1984, Physical Property Algorithms/Stoffwertalgorithmen, Thiemig-Taschen bu¨cher, band 93, K. Thieming ag Mu¨nchen, ISBN 3-521-06144-2.
6.
Troive L., and Jonsson M., 1994, “Numerical and Experimental Study of Residual Deformations due to Double-J Multi-Pass Butt-Welding of a Pipe-Flange Joint,” Proceedings of the IEMS ’94, Annual International Conference on Industry, Engineering and Management Systems, Cocoa Beach, FL pp. 107–114.
This content is only available via PDF.
You do not currently have access to this content.