Abstract

Several researchers have established the fusion of fly ash–NaOH mixtures at 450°C to 900°C. The fly ash gets partially converted to zeolite X when the fused ash is further treated in a hydrothermal system. However, such a solid residue (the end product) exhibits a low cation-exchange capacity. A culprit of such a deficiency in zeolite is improper contact between the NaOH and the fly ash particles during their fusion. To enhance the degree of fusion, in the present study we attempted to demonstrate a three-step fusion technique that does not favor any further treatment in a hydrothermal system. Observed changes in the characteristics (cation exchange capacity, pore volume, pore area, mineralogy, and thermal stability) of the end product of three-step fusion corresponding to an NaOH/fly ash ratio equal to 1.0 proves the suitability of this fusion technique for the synthesis of a better grade of zeolite X (viz., Na-X and Na-Y).

References

1.
Berkgaut
,
V.
and
Singer
,
A.
, “
High Capacity Cation Exchanger by Hydrothermal Zeolitization of Coal Fly Ash
,”
Appl. Clay Sci.
, Vol.
10
,
1996
, pp.
369
378
. https://doi.org/10.1016/0169-1317(95)00033-X
2.
Singh
,
D. N.
and
Kolay
,
P. K.
, “
Simulation of Ash Water Interaction and Its Influence on Ash Characteristics
,”
Prog. Energy Combust. Sci.
, Vol.
28
,
2002
, pp.
267
299
. https://doi.org/10.1016/S0360-1285(01)00018-1
3.
Kolay
,
P. K.
,
Singh
,
D. N.
, and
Murti
,
M. V. R.
, “
Synthesis of Zeolites From Lagoon Ash
,”
Fuel
, Vol.
80
,
2001
, pp.
739
745
. https://doi.org/10.1016/S0016-2361(00)00135-6
4.
Jha
,
B.
and
Singh
,
D. N.
, “
A Review on Synthesis, Characterization and Industrial Application of Fly Ash Zeolites
,”
J. Mater. Educ.
, Vol.
33
,
2011
, pp.
65
132
.
5.
Jha
,
B.
and
Singh
,
D. N.
, “
Zeolitization Characteristics of Fly Ashes from Wet- and Dry-Disposal Systems
,”
Acta Geotechnica Slovenica
, Vol.
9
(
2
),
2012
, pp.
63
71
.
6.
Derkowski
,
A.
,
Franus
,
W.
,
Beran
,
E.
, and
Czimerova
,
A.
, “
Properties and Potential Applications of Zeolitic Materials Produced From Fly Ash Using Simple Method of Synthesis
,”
Powder Technol.
, Vol.
166
,
2006
, pp.
47
54
. https://doi.org/10.1016/j.powtec.2006.05.004
7.
Franus
,
W.
and
Wdowin
,
M.
, “
Removal of Ammonium Ions by Selected Natural and Synthetic Zeolites
,”
Gospodarka Surowcami Mineralnymi
, Vol.
26
(
4
),
2010
, pp.
133
148
.
8.
Shigemoto
,
N.
and
Hayashi
,
H.
, “
Selective Formation of Na-X Zeolite From Coal Fly Ash by Fusion With Sodium Hydroxide Prior to Hydrothermal Reaction
,”
J. Mater. Sci.
, Vol.
28
,
1993
,
4781
4786
. https://doi.org/10.1007/BF00414272
9.
Inada
,
M.
,
Eguchi
,
Y.
,
Enomoto
,
N.
, and
Hojo
,
J.
, “
Synthesis of Zeolite From Coal Fly Ashes With Different Silica-Alumina Composition
,”
Fuel
, Vol.
84
,
2005
, pp.
299
304
. https://doi.org/10.1016/j.fuel.2004.08.012
10.
Ojha
,
K.
,
Pradhan
,
N. C.
, and
Samanta
,
A. N.
, “
Zeolite from Fly Ash Synthesis and Characterization
,”
Bull. Mater. Sci.
, Vol.
27
,
2004
, pp.
555
564
. https://doi.org/10.1007/BF02707285
11.
Williams
,
D. D.
,
Grand
,
J. A.
, and
Miller
,
R. R.
, “
The Reactions of Molten Sodium Hydroxide With Various Metals
,”
J. Am. Chem. Soc.
, Vol.
78
(
20
),
1956
, pp.
5150
5155
. https://doi.org/10.1021/ja01601a004
12.
Rayalu
,
S.
,
Meshram
,
S. U.
, and
Hasan
,
M. Z.
, “
Highly Crystalline Faujasite Zeolites From Fly Ash
,”
J. Hazard. Mater.
, Vol.
B77
,
2000
, pp.
123
131
. https://doi.org/10.1016/S0304-3894(00)00212-0
13.
Rungsuk
,
D.
,
Apiratikul
,
R.
,
Pavarajarn
,
V.
, and
Pavasant
,
P.
, “
Zeolite Synthesis From Coal-fired Power Plant by Fusion Method
,”
The 2nd International Conference on Sustainable Energy and Environment
,
Bangkok, Thailand
, Nov 21–23,
2006
, Joint Graduate School of Energy and Environment and Asian University Network.
14.
Van Reeuwijk
,
L. P.
, “
High-Temperature Phases of Zeolites of the Natrolite Group
,”
Am. Mineral.
, Vol.
57
,
1972
, pp.
499
510
.
15.
ASTM D5550-94: Standard Test Method for Specific Gravity of Soil Solids by Helium Gas Pycnometer
,
Annual Book of ASTM Standards
,
ASTM International
,
West Conshohocken, PA
.
16.
Blanchette
,
J.
, “
A Quick and Reliable Fusion Method for Silicon and Ferrosilicon
,”
JCPDS-International Centre for Diffraction Data, Advances in X-Ray Analysis
, Vol.
45
,
2002
, pp.
425
420
.
17.
ASAP 2020 Accelerated Surface Area and Porosimetry System Operator's Manual V3.0
. (
2006
).
Micromeritics Instrument Corporation
,
Norcross, GA
.
18.
Grutzeck
,
M. W.
and
Siemer
,
D. D.
, “
Zeolites Synthesized From Class F Fly Ash and Sodium Aluminate Slurry
,”
J. Am. Ceram. Soc.
, Vol.
80
,
1997
, pp.
2449
2453
. https://doi.org/10.1111/j.1151-2916.1997.tb03143.x
This content is only available via PDF.
You do not currently have access to this content.