Abstract

Solution heat treated and aged, 7075 is one of the most employed aluminum alloys because of its high mechanical resistance. A PVD WC/C coating is usually required to improve the wear resistance, but little information is available about its influence on fatigue life. Rotating bending fatigue tests were, hence, planned on smooth and coated samples. In many applications the components can be damaged by foreign objects. For this reason, some specimens belonging to both coated and uncoated series were damaged by an hardened steel sphere launched at high speed against the minimum cross section of the fatigue samples. The obtained samples series were, hence, tested for 104, 105, and 106 cycles. Finally, to study the effect of the coating from the static and the corrosion points of view, tensile and intergranular corrosion tests were performed, too.

References

1.
Wheeler
,
D. W.
,
Surface Coatings for Protection Against Wear
,
Mellor
B. G.
, Ed.,
Woodhead Publishing
,
Abington, UK
,
2006
, p. 101.
2.
Bull
,
S. J.
,
Surface Coatings for Protection against Wear
,
Mellor
B. G.
, Ed.,
Woodhead Publishing
,
Abington, UK
,
2006
, p. 146.
3.
Bayón
,
R.
,
Igartua
,
A.
,
Fernández
,
X.
,
Martínez
,
R.
,
Rodríguez
,
R. J.
,
García
,
J. A.
,
De Frutosc
,
A.
,
Arenasc
,
M. A.
, and
De Damboreneac
,
J.
, “
Corrosion-Wear Behaviour of PVD Cr/CrN Multilayer Coatings for Gear Applications
,”
Tribol. Int.
, Vol.
42
,
2009
, pp.
591
599
. https://doi.org/10.1016/j.triboint.2008.06.015
4.
Kim
,
K. R.
,
Suh
,
C. M.
,
Murakami
,
R. I.
, and
Chung
,
C. W.
, “
Effect of Intrinsic Properties of Ceramic Coatings on Fatigue Behavior of Cr–Mo–V Steels
,”
Surf. Coat. Technol.
, Vol.
171
,
2002
, pp.
15
23
. https://doi.org/10.1016/S0257-8972(03)00229-9
5.
Baragetti
,
S.
,
La Vecchia
,
G. M.
, and
Terranova
,
A.
, “
Variables Affecting the Fatigue Resistance of PVD-Coated Components
,”
Int. J. Fatigue
, Vol.
27
,
2005
, pp.
1541
1550
. https://doi.org/10.1016/j.ijfatigue.2005.06.011
6.
Puchi-Cabrera
,
E. S.
,
Staia
,
M. H.
,
Ochoa-Perez
,
E. A.
,
Teer
,
D. G.
,
Santana-Méndez
,
Y. Y.
,
La Barbera-Sosa
,
J. G.
,
, et al
, “
Fatigue Behavior of a 316L Stainless Steel Coated With a DLC Film Deposited by PVD Magnetron Sputter Ion Plating
,”
Mater. Sci. Eng. A
, Vol.
527
,
2010
, pp.
498
508
. https://doi.org/10.1016/j.msea.2009.09.030
7.
Gadow
,
R.
and
Scherer
,
D.
, “
Composite Coatings With Dry Lubrication Ability on Light Metal Substrates
,”
Surf. Coat. Technol.
, Vols.
151–152
,
2002
, pp.
471
477
. https://doi.org/10.1016/S0257-8972(01)01636-X
8.
Awad
,
S. H.
and
Qian
,
H. C.
, “
Deposition of Duplex Al2O3/TiN Coatings on Aluminum Alloys for Tribological Applications Using a Combined Microplasma Oxidation (MPO) and Arc Ion Plating (AIP)
,”
Wear
, Vol.
260
,
2006
, pp.
215
222
. https://doi.org/10.1016/j.wear.2005.01.029
9.
Harlin
,
P.
and
Bexell
,
U.
, “
Olsson M. Influence of Surface Topography of Arc-Deposited TiN and Sputter-Deposited WC/C Coatings on the Initial Material Transfer Tendency and Friction Characteristics under Dry Sliding Contact Conditions
,”
Surf. Coat. Technol.
, Vol.
203
,
2009
, pp.
1748
1755
. https://doi.org/10.1016/j.surfcoat.2008.12.011
10.
Bobzin
,
K.
,
Bagcivan
,
N.
,
Goebbels
,
N.
,
Yilmaz
,
K.
,
Hoehn
,
B.-R.
,
Michaelis
,
K.
, and
Hochmann
,
M.
, “
Lubricated PVD CrAlN and WC/C Coatings for Automotive Applications
,”
Surf. Coat. Technol.
, Vol.
204
,
2009
, pp.
1097
1101
. https://doi.org/10.1016/j.surfcoat.2009.07.045
11.
Baragetti
,
S.
,
Lusvarghi
,
L.
,
Bolelli
,
G.
, and
Tordini
,
F.
, “
Fatigue Behaviour of 2011-T6 Aluminium Alloy Coated With PVD WC/C, PA-CVD DLC and PE-CVD SiOx Coatings
,”
Surf. Coat. Technol.
, Vol.
203
,
2009
, pp.
3078
3087
. https://doi.org/10.1016/j.surfcoat.2009.03.040
12.
Baragetti
,
S.
,
Gerosa
,
R.
,
Rivolta
,
B.
,
Silva
,
G.
, and
Tordini
,
F.
, “
Fatigue Behavior of Foreign Object Damaged 7075 Heat Treated Aluminum Alloy Coated With PVD WC/C
,”
ICM11 Congress
,
Lake Como
,
Italy
, June 5–9,
2011
.
13.
Silveira
,
E.
,
Atxaga
,
G.
, and
Irisarri
,
A. M.
, “
Failure Analysis of Two Sets of Aircraft Blades
,”
Eng. Fail. Anal.
, Vol.
17
,
2010
, pp.
641
647
. https://doi.org/10.1016/j.engfailanal.2008.10.015
14.
Chen
,
X.
, “
Foreign Object Damage on the Leading Edge of a Thin Blade
,”
Mech. Mater.
, Vol.
37
,
2005
, pp.
447
457
. https://doi.org/10.1016/j.mechmat.2004.03.005
15.
Ruschau
,
J.
,
Thompson
,
S. R.
, and
Nicholas
,
T.
, “
High Cycle Fatigue Limit Stresses for Airfoils Subjected to Foreign Object Damage
,”
Int. J. Fatigue
, Vol.
25
,
2003
, pp.
955
962
. https://doi.org/10.1016/S0142-1123(03)00135-X
16.
Lanning
,
D. B.
,
Nicholas
,
T.
, and
Haritos
,
G. K.
, “
On the Use of Critical Distance Theories for the Prediction of the High Cycle Fatigue Limit Stress in Notched Ti–6Al–4V
,”
Int. J. Fatigue
, Vol.
27
,
2005
, pp.
45
57
. https://doi.org/10.1016/j.ijfatigue.2004.06.002
17.
Kushan
,
M. C.
,
Diltemiz
,
S. F.
, and
Sackesen
,
İ.
, “
Failure Analysis of an Aircraft Propeller
,”
Eng. Fail. Anal.
, Vol.
14
,
2007
, pp.
1693
1700
. https://doi.org/10.1016/j.engfailanal.2006.11.069
18.
ASTM B557-10
:
Standard Test Methods for Tension Testing Wrought and Cast Aluminum- and Magnesium-Alloy Products
,
Annual Book of ASTM Standards
,
ASTM International
,
West Conshohocken, PA
,
2010
.
19.
ASTM E606-12
:
Standard Test Method for Strain-Controlled Fatigue Testing
,
Annual Book of ASTM Standards
,
ASTM International
,
West Conshohocken, PA
,
2012
.
20.
Nicholas
,
T.
, “
Step Loading for Very High Cycle Fatigue
,”
Fatigue Fract. Eng. Struct.
, Vol.
25
,
2002
, pp.
861
869
. https://doi.org/10.1046/j.1460-2695.2002.00555.x
21.
Frost
,
N. E.
,
Marsh
,
K. J.
, and
Pook
,
L. P.
,
Metal Fatigue
,
Clarendon
,
Oxford
,
1974
.
22.
Sinclair
,
G. M.
, “
An Investigation of the Coaxing Effect in Fatigue of Metals
,”
Proc. ASTM.
, Vol.
52
,
1952
, pp.
743
758
.
23.
Nicholas
,
T.
, “
Step Loading for Very High Cycle Fatigue
,”
Fatigue Fract. Eng. Mater. Struct.
, Vol.
25
,
2002
, pp.
861
869
. https://doi.org/10.1046/j.1460-2695.2002.00555.x
24.
ASTM G110-92
:
Standard Practice for Evaluating Intergranular Corrosion Resistance of Heat Treatable Aluminum Alloys by Immersion in Sodium Chloride + Hydrogen Peroxide Solution
,
Annual Book of ASTM Standards
,
ASTM International
,
West Conshohocken, PA
,
2009
.
25.
Silva
,
G.
,
Rivolta
,
B.
,
Gerosa
,
R.
, and
Derudi
,
U.
, “
‘Quench sensitivity’ of 7075 Aluminium Alloy Plates
,”
Int. Heat Treat. Surf. Eng.
, Vol.
3
, No.
4
,
2009
, pp.
159
164
. https://doi.org/10.1179/174951409X12542264513924
26.
ASM Handbooks Collection
,
1996
, Vol.
19
,
ASM International
,
Materials Park, OH
.
This content is only available via PDF.
You do not currently have access to this content.