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Journal Articles

In-Process Monitoring of Part Quality in Laser Powder Bed Fusion Additive Manufacturing Process Using Acoustic Emission Sensors

Benjamin D. Bevans, Alex Riensche, Antonio Carrington, Jr., Kaustubh Deshmukh, Mihir Darji, Yuri Plotnikov, John Sions, Kyle Snyder, Derek Hass, Prahalada Rao

Publisher: ASME

J. Manuf. Sci. Eng. June 2025, 147(6): 061010.

Paper No: MANU-24-1649

https://doi.org/10.1115/1.4067848

Published Online: March 11, 2025

... and quality control sensing monitoring and diagnostics sensors National Institute of Standards and Technology 10.13039/100000161 70NANB23H029T National Science Foundation 10.13039/100000001 CMMI-1719388 Office of Naval Research 10.13039/100000006 N00014-21- 1-2781...

View Articletitled, In-Process Monitoring of Part Quality in Laser Powder Bed Fusion Additive Manufacturing Process Using Acoustic Emission Sensors

Topics: Acoustic emissions, Additive manufacturing, Failure, Finishes, Heat, Imaging, Laser powder bed fusion, Lasers, Sensors, Signals

Journal Articles

Adaptive Online Continual Learning for In-Situ Quality Prediction in Manufacturing Processes

Mengfei Chen, Wenbo Sun, Weihong “Grace” Guo

Publisher: ASME

J. Manuf. Sci. Eng. June 2025, 147(6): 061001.

Paper No: MANU-24-1389

https://doi.org/10.1115/1.4066799

Published Online: February 11, 2025

... in the manufacturing process. predictive quality manufacturing processes continual learning learning without forgetting in-situ process monitoring inspection and quality control sensing monitoring and diagnostics Graphical Abstract Figure Proposed continual learning model structure for online...

View Articletitled, Adaptive Online Continual Learning for In-Situ Quality Prediction in Manufacturing Processes

Topics: Convolutional neural networks, Manufacturing, Metal stamping, Algorithms, Lasers, Signals

Journal Articles

In-Situ Monitoring and Its Correlation to Mechanical Properties in Additively Manufactured 718 Ni Alloy

Benjamin Stegman, Anant Raj, Charlie Owen, Hany Abdel-Khalik, John W. Sutherland, Xinghang Zhang

Publisher: ASME

J. Manuf. Sci. Eng. March 2025, 147(3): 031011.

Paper No: MANU-24-1374

https://doi.org/10.1115/1.4067613

Published Online: February 11, 2025

... DE-NE0008990 additive manufacturing laser processes advanced materials and processing sensing in-situ monitoring and diagnostics inspection and quality control 31 05 2024 09 12 2024 12 12 2024 11 02 2025 1 Corresponding author. Email: xzhang98@purdue.edu...

View Articletitled, In-Situ Monitoring and Its Correlation to Mechanical Properties in Additively Manufactured 718 Ni Alloy

Topics: Additive manufacturing, Complementary metal oxide semiconductors, Mechanical properties, Texture (Materials), Laser powder bed fusion, Nickel alloys, Quality control, Sensors, Lasers

Journal Articles

Detection of Traceability Features Embedded in Metal Additive Manufacturing Components by Phased Array Ultrasonic Testing

Katayoon Taherkhani, Sagar Patel, Farhang Honarvar, Peyman Alimehr, Mihaela Vlasea, Eric Langridge, Mohammad-Hossein Amini

Publisher: ASME

J. Manuf. Sci. Eng. May 2025, 147(5): 051001.

Paper No: MANU-24-1473

https://doi.org/10.1115/1.4067328

Published Online: January 17, 2025

... ultrasonic testing image processing design for manufacturing inspection and quality control laser processes Mitacs 10.13039/501100004489 Accelerate IT32429 Natural Sciences and Engineering Research Council of Canada 10.13039/501100000038 ALLRP 576752-2022 Metal additive...

View Articletitled, Detection of Traceability Features Embedded in Metal Additive Manufacturing Components by Phased Array Ultrasonic Testing

Topics: Additive manufacturing, Design, Image processing, Laser powder bed fusion, Metals, Ultrasonic testing, Manufacturing, Data acquisition, Computerized tomography, Ultrasound

Journal Articles

Ultrasonic Interrogation Technique for Detecting Hatch Angle Variations in Additive Manufacturing by Phononic Lattice Structures

Enamul Hasan Rozin, Tipu Sultan, Hossein Taheri, Cetin Cetinkaya

Publisher: ASME

J. Manuf. Sci. Eng. March 2025, 147(3): 031005.

Paper No: MANU-24-1397

https://doi.org/10.1115/1.4067048

Published Online: November 21, 2024

... ultrasonic elastic waves selective laser melting (SLM) spectral methods wave dispersion additive manufacturing inspection and quality control sensing monitoring and diagnostics New York State Energy Research and Development Authority 10.13039/100004862 147958 Over the last two...

View Articletitled, Ultrasonic Interrogation Technique for Detecting Hatch Angle Variations in Additive Manufacturing by Phononic Lattice Structures

Topics: Additive manufacturing, Data acquisition, Dispersion (Optics), Inspection, Lasers, Melting, Nondestructive evaluation, Phononic crystals, Pressure, Proton exchange membranes

Journal Articles

Concept of Error Compensation for Nonorthogonality in Two-Axis Displacement Measurement System Utilizing Single Grating Scale and Littrow Configuration

Masaki Michihata, Souki Fujimura, Shuzo Masui, Satoru Takahashi

Publisher: ASME

J. Manuf. Sci. Eng. January 2025, 147(1): 011004.

Paper No: MANU-24-1366

https://doi.org/10.1115/1.4066035

Published Online: October 4, 2024

... 30 05 2024 13 07 2024 15 07 2024 04 10 2024 Graphical Abstract Figure control and automation inspection and quality control metrology Japan Society for the Promotion of Science 10.13039/501100001691 23H01313 There has been a growing demand...

View Articletitled, Concept of Error Compensation for Nonorthogonality in Two-Axis Displacement Measurement System Utilizing Single Grating Scale and Littrow Configuration

Topics: Diffraction gratings, Displacement measurement, Displacement

Journal Articles

In Situ Monitoring and Recognition of Printing Quality in Electrohydrodynamic Inkjet Printing via Machine Learning

Liangkui Jiang, Rayne Wolf, Khawlah Alharbi, Hantang Qin

Publisher: ASME

J. Manuf. Sci. Eng. November 2024, 146(11): 110901.

Paper No: MANU-24-1132

https://doi.org/10.1115/1.4066124

Published Online: September 11, 2024

... printing Taylor cone machine learning high-speed imaging inspection and quality control micro- and nano-machining and processing sensing monitoring and diagnostics National Aeronautics and Space Administration 10.13039/100000104 80NSSC23K1188 80NSSC21M0360 80NSSC20M0107...

View Articletitled, In Situ Monitoring and Recognition of Printing Quality in Electrohydrodynamic Inkjet Printing via Machine Learning

Topics: Electrohydrodynamics, Machine learning, Printing, Image processing

Journal Articles

Exploratory Factor Analysis for Machining Error Data of Compressor Blades Based on Dimensionality-Reduced Statistical Analysis Method

Lingsong Fan, Yubin Ren, Miaolong Tan, Baohai Wu, Limin Gao

Publisher: ASME

J. Manuf. Sci. Eng. October 2024, 146(10): 101007.

Paper No: MANU-23-1765

https://doi.org/10.1115/1.4066183

Published Online: August 29, 2024

... dimensionality reduction uncertainty analysis advanced materials and processing inspection and quality control machining processes National Natural Science Foundation of China 10.13039/501100001809 52175436 The blade is the fundamental element of a compressor and the most numerous...

View Articletitled, Exploratory Factor Analysis for Machining Error Data of Compressor Blades Based on Dimensionality-Reduced Statistical Analysis Method

Topics: Blades, Errors, Machining

Journal Articles

4DYNAMO: Analyzing and Optimizing Process Parameters in 4D Printing for Dyna mic 3D Shape Mo rphing Accuracy

Michael Biehler, Daniel Lin, Reinaldo Mock, Jianjun Shi

Publisher: ASME

J. Manuf. Sci. Eng. October 2024, 146(10): 101009.

Paper No: MANU-24-1265

https://doi.org/10.1115/1.4066222

Published Online: August 29, 2024

... manufacturing control and automation inspection and quality control modeling and simulation nontraditional manufacturing processes process engineering sensing monitoring and diagnostics In recent years, the development of structured materials capable of dynamic 3D shape changes in response...

View Articletitled, 4DYNAMO: Analyzing and Optimizing Process Parameters in 4D Printing for Dyna mic 3D Shape Mo rphing Accuracy

Topics: 4d printing, Flow (Dynamics), Optimization, Shapes, Simulation, Additive manufacturing

Journal Articles

Bridging Data Gaps: A Federated Learning Approach to Heat Emission Prediction in Laser Powder Bed Fusion

Rong Lei, Y. B. Guo, Jiwang Yan, Weihong “Grace” Guo

Publisher: ASME

J. Manuf. Sci. Eng. October 2024, 146(10): 101002.

Paper No: MANU-24-1159

https://doi.org/10.1115/1.4065888

Published Online: July 23, 2024

...- and medium-sized enterprises data sharing federated learning inspection and quality control sensing monitoring and diagnostics Metal additive manufacturing (AM) has been widely used in industries, proving its success across various enterprises [ 1 ]. Its advantages in producing complex...

View Articletitled, Bridging Data Gaps: A Federated Learning Approach to Heat Emission Prediction in Laser Powder Bed Fusion

Topics: Algorithms, Emissions, Heat, Lasers, Additive manufacturing, Data collection, Data privacy

Journal Articles

Three-Dimensional X-Ray Computed Tomography Image Segmentation and Point Cloud Reconstruction for Internal Defect Identification in Laser Powder Bed Fused Parts

Boyang Xu, Hasnaa Ouidadi, Nicole Van Handel, Shenghan Guo

Publisher: ASME

J. Manuf. Sci. Eng. September 2024, 146(9): 091002.

Paper No: MANU-23-1666

https://doi.org/10.1115/1.4065179

Published Online: June 3, 2024

... 03 06 2024 Graphical Abstract Figure internal defects geometrical analysis laser powder bed fusion x-ray computed tomography Voronoi labeling point clouds additive manufacturing inspection and quality control Laser powder bed fusion (L-PBF) is an additive...

View Articletitled, Three-Dimensional X-Ray Computed Tomography Image Segmentation and Point Cloud Reconstruction for Internal Defect Identification in Laser Powder Bed Fused Parts

Topics: Image segmentation, Shapes, Computerized tomography, Lasers

Journal Articles

Non-Gaussian Multivariate Process Capability Based on the Copulas Method: An Application to Aircraft Engine Fan Blades

Cyprien Ferraris, Mohamed Achibi

Publisher: ASME

J. Manuf. Sci. Eng. July 2024, 146(7): 071006.

Paper No: MANU-23-1670

https://doi.org/10.1115/1.4065456

Published Online: May 21, 2024

...: mohamed.achibi@safrangroup.com 31 10 2023 26 04 2024 26 04 2024 21 05 2024 Graphical Abstract Figure inspection and quality control production systems optimization statistical process controls multivariate capability Vine Copula Process capability indices...

View Articletitled, Non-Gaussian Multivariate Process Capability Based on the Copulas Method: An Application to Aircraft Engine Fan Blades

Topics: Aircraft engines, Approximation, Blades, Computation, Dimensions, Gaussian distribution, Simulation, Theorems (Mathematics), Engineering simulation, Manufacturing

Journal Articles

Physics-Informed Approximation of Internal Thermal History for Surface Deformation Predictions in Wire Arc Directed Energy Deposition

Christian Zamiela, Ryan Stokes, Wenmeng Tian, Haley Doude, Matthew W. Priddy, Linkan Bian

Publisher: ASME

J. Manuf. Sci. Eng. August 2024, 146(8): 081007.

Paper No: MANU-23-1769

https://doi.org/10.1115/1.4065416

Published Online: May 21, 2024

... learning deformation detection physics-informed machine learning thermal sensing wire arc directed energy deposition additive manufacturing inspection and quality control sensing U.S. Army Corps of Engineers 10.13039/100006752 W911NF-20-2-0206 Wire arc directed energy...

View Articletitled, Physics-Informed Approximation of Internal Thermal History for Surface Deformation Predictions in Wire Arc Directed Energy Deposition

Topics: Deformation, Modeling, Physics, Surface deformation, Approximation, Heat flux, Wire, Heat, Additive manufacturing, Sensors

Journal Articles

Hole Edge Metrology and Inspection by Edge Diffractometry

Kuan Lu, ChaBum Lee

Publisher: ASME

J. Manuf. Sci. Eng. July 2024, 146(7): 070905.

Paper No: MANU-24-1019

https://doi.org/10.1115/1.4065314

Published Online: April 29, 2024

.... Therefore, inspection and metrology are critical processes for ensuring product quality, safety, and economic efficiency, vital for meeting high standards of manufacturing requirements. hole edge metrology inspection diffractometry fringe pattern pattern analysis inspection and quality control...

View Articletitled, Hole Edge Metrology and Inspection by Edge Diffractometry

Topics: Diffraction, Diffraction patterns, Inspection, Metrology, Surface roughness, Geometry

Journal Articles

Auto-Labeling for Pattern Recognition of Wafer Defect Maps in Semiconductor Manufacturing

Shu-Kai S. Fan, Pei-Chen Chen, Chih-Hung Jen, Kanchana Sethanan

Publisher: ASME

J. Manuf. Sci. Eng. July 2024, 146(7): 070904.

Paper No: MANU-23-1598

https://doi.org/10.1115/1.4065118

Published Online: April 22, 2024

... problem and solved using a mean-field variational approximation to ensure computational efficiency. supervised learning ensemble learning wafer defect pattern classification auto-labeling gradient-weighted class activation mapping (Grad-CAM) inspection and quality control semiconductor...

View Articletitled, Auto-Labeling for Pattern Recognition of Wafer Defect Maps in Semiconductor Manufacturing

Topics: Semiconductor wafers, Integrated circuit fabrication

Journal Articles

RETROFIT: R e al-Time Con tr ol of T i me-Dependen t 3D Point Cloud Profiles

Michael Biehler, Jianjun Shi

Publisher: ASME

J. Manuf. Sci. Eng. June 2024, 146(6): 061006.

Paper No: MANU-23-1758

https://doi.org/10.1115/1.4065222

Published Online: April 22, 2024

... additive manufacturing control and automation inspection and quality control production systems optimization sensing monitoring and diagnostics Graphical Abstract Figure 16 12 2023 26 03 2024 27 03 2024 22 04 2024 1 Corresponding author. Email: jianjun.shi...

View Articletitled, RETROFIT: R e al-Time Con tr ol of T i me-Dependen t 3D Point Cloud Profiles

Topics: Additive manufacturing, Retrofitting, Stability, Wire, Modeling, Shapes

Journal Articles

An Additive Manufacturing Testbed to Evaluate Machine Learning-Based Autonomous Manufacturing

Zhi Zhang, Antony George, Md. Ferdous Alam, Chris Eubel, Chaitanya Krishna Prasad Vallabh, Max Shtein, Kira Barton, David J. Hoelzle

Publisher: ASME

J. Manuf. Sci. Eng. March 2024, 146(3): 031008.

Paper No: MANU-23-1313

https://doi.org/10.1115/1.4064321

Published Online: January 12, 2024

...: hoelzle.1@osu.edu 17 05 2023 11 12 2023 15 12 2023 12 01 2024 additive manufacturing computer-integrated manufacturing control and automation inspection and quality control Directorate for Engineering 10.13039/100000084 1727894 This paper details...

View Articletitled, An Additive Manufacturing Testbed to Evaluate Machine Learning-Based Autonomous Manufacturing

Topics: Additive manufacturing, Design, Manufacturing, Spectra (Spectroscopy), Testing, Phononic crystals, Manufacturing systems

Journal Articles

AUDIT: Function a l Q u alification in A d ditive Manufacturing Via Physical and Dig i tal T wins

Michael Biehler, Reinaldo Mock, Shriyanshu Kode, Maham Mehmood, Palin Bhardwaj, Jianjun Shi

Publisher: ASME

J. Manuf. Sci. Eng. February 2024, 146(2): 021001.

Paper No: MANU-23-1400

https://doi.org/10.1115/1.4063655

Published Online: October 31, 2023

... functional qualification additive manufacturing transfer learning data fusion computer-integrated manufacturing inspection and quality control modeling and simulation process engineering production systems optimization National Science Foundation 10.13039/100000001 2019378...

View Articletitled, AUDIT: Function a l Q u alification in A d ditive Manufacturing Via Physical and Dig i tal T wins

Topics: Additive manufacturing, Digital twin, Finite element analysis, Shapes, Simulation, Testing, Design, Manufacturing, Printing

Journal Articles

Physics-Guided Long Short-Term Memory Networks for Emission Prediction in Laser Powder Bed Fusion

Rong Lei, Y. B. Guo, Weihong “Grace” Guo

Publisher: ASME

J. Manuf. Sci. Eng. January 2024, 146(1): 011006.

Paper No: MANU-23-1291

https://doi.org/10.1115/1.4063270

Published Online: October 17, 2023

... and quality control sensing‌ monitoring and diagnostics Division of Civil, Mechanical and Manufacturing Innovation 10.13039/100000147 CMMI-2152908 Powder bed fusion (PBF) is one of the most popular techniques in metal additive manufacturing (AM) with a variety of applications [ 1...

View Articletitled, Physics-Guided Long Short-Term Memory Networks for Emission Prediction in Laser Powder Bed Fusion

Topics: Design, Emissions, Lasers, Physics, Additive manufacturing, Pyrometers, Printing, Trains, Heat

Journal Articles

A Novel Diagnostic Tool for Human-Centric Quality Monitoring in Human–Robot Collaboration Manufacturing

Elisa Verna, Stefano Puttero, Gianfranco Genta, Maurizio Galetto

Publisher: ASME

J. Manuf. Sci. Eng. December 2023, 145(12): 121009.

Paper No: MANU-23-1259

https://doi.org/10.1115/1.4063284

Published Online: September 11, 2023

... 08 2023 27 08 2023 11 09 2023 assembly inspection and quality control production systems optimization sensing monitoring and diagnostics Mass production has long been the standard in manufacturing, allowing efficient use of available resources and a corresponding...

View Articletitled, A Novel Diagnostic Tool for Human-Centric Quality Monitoring in Human–Robot Collaboration Manufacturing

Topics: Manufacturing, Stress, Human-robot collaboration

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In-Process Monitoring of Part Quality in Laser Powder Bed Fusion Additive Manufacturing Process Using Acoustic Emission Sensors

Adaptive Online Continual Learning for In-Situ Quality Prediction in Manufacturing Processes

In-Situ Monitoring and Its Correlation to Mechanical Properties in Additively Manufactured 718 Ni Alloy

Detection of Traceability Features Embedded in Metal Additive Manufacturing Components by Phased Array Ultrasonic Testing

Ultrasonic Interrogation Technique for Detecting Hatch Angle Variations in Additive Manufacturing by Phononic Lattice Structures

Concept of Error Compensation for Nonorthogonality in Two-Axis Displacement Measurement System Utilizing Single Grating Scale and Littrow Configuration

In Situ Monitoring and Recognition of Printing Quality in Electrohydrodynamic Inkjet Printing via Machine Learning

Exploratory Factor Analysis for Machining Error Data of Compressor Blades Based on Dimensionality-Reduced Statistical Analysis Method

4DYNAMO: Analyzing and Optimizing Process Parameters in 4D Printing for Dyna mic 3D Shape Mo rphing Accuracy

Bridging Data Gaps: A Federated Learning Approach to Heat Emission Prediction in Laser Powder Bed Fusion

Three-Dimensional X-Ray Computed Tomography Image Segmentation and Point Cloud Reconstruction for Internal Defect Identification in Laser Powder Bed Fused Parts

Non-Gaussian Multivariate Process Capability Based on the Copulas Method: An Application to Aircraft Engine Fan Blades

Physics-Informed Approximation of Internal Thermal History for Surface Deformation Predictions in Wire Arc Directed Energy Deposition

Hole Edge Metrology and Inspection by Edge Diffractometry

Auto-Labeling for Pattern Recognition of Wafer Defect Maps in Semiconductor Manufacturing

RETROFIT: R e al-Time Con tr ol of T i me-Dependen t 3D Point Cloud Profiles

An Additive Manufacturing Testbed to Evaluate Machine Learning-Based Autonomous Manufacturing

AUDIT: Function a l Q u alification in A d ditive Manufacturing Via Physical and Dig i tal T wins

Physics-Guided Long Short-Term Memory Networks for Emission Prediction in Laser Powder Bed Fusion

A Novel Diagnostic Tool for Human-Centric Quality Monitoring in Human–Robot Collaboration Manufacturing

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