Volume 136 Issue 4 | J. Manuf. Sci. Eng.

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Volume 136, Issue 4

August 2014

ISSN 1087-1357

EISSN 1528-8935

Research Papers

Hybrid CO₂ Laser/Waterjet Machining of Polycrystalline Diamond Substrate: Material Separation Through Transformation Induced Controlled Fracture

Dinesh Kalyanasundaram, Andrea Schmidt, Pal Molian, Pranav Shrotriya

J. Manuf. Sci. Eng. August 2014, 136(4): 041001. doi: https://doi.org/10.1115/1.4027304

Abstract

View articletitled, Hybrid CO<sub>2</sub> Laser/Waterjet Machining of Polycrystalline Diamond Substrate: Material Separation Through Transformation Induced Controlled Fracture

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Topics: Carbon dioxide , Crack propagation , Cutting , Diamonds , Fracture (Materials) , Graphite , Lasers , Machining , Separation (Technology) , Stress

Computer Numerical Control Grinding Wheel Pose for Thinned/Notched Drill Points With Specifiable Secondary Cutting Edge and Characteristic Angles

Psang Dain Lin

J. Manuf. Sci. Eng. August 2014, 136(4): 041002. doi: https://doi.org/10.1115/1.4027414

Abstract

View articletitled, Computer Numerical Control Grinding Wheel Pose for Thinned/Notched Drill Points With Specifiable Secondary Cutting Edge and Characteristic Angles

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Topics: Cutting , Drills (Tools) , Grinding wheels

Dislocation Density-Based Grain Refinement Modeling of Orthogonal Cutting of Titanium

Hongtao Ding, Yung C. Shin

J. Manuf. Sci. Eng. August 2014, 136(4): 041003. doi: https://doi.org/10.1115/1.4027207

Abstract

View articletitled, Dislocation Density-Based Grain Refinement Modeling of Orthogonal Cutting of Titanium

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Topics: Cutting , Density , Dislocation density , Dislocations , Modeling , Temperature , Deformation , Plasticity , Titanium , Grain size

New Process and Machine for Layered Manufacturing of Metal Parts

Hashem Ghariblu, Saeid Rahmati

J. Manuf. Sci. Eng. August 2014, 136(4): 041004. doi: https://doi.org/10.1115/1.4026446

Abstract

View articletitled, New Process and Machine for Layered Manufacturing of Metal Parts

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Topics: Approximation , Machinery , Manufacturing , Metals , Geometry

Mask-Less Pocket Milling of Composites by Abrasive Waterjets: An Experimental Investigation

D. S. Srinivasu, D. A. Axinte

J. Manuf. Sci. Eng. August 2014, 136(4): 041005. doi: https://doi.org/10.1115/1.4027181

Abstract

View articletitled, Mask-Less Pocket Milling of Composites by Abrasive Waterjets: An Experimental Investigation

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Topics: Composite materials , Milling , Fibers

Probabilistic Force Prediction in Cold Sheet Rolling by Bayesian Inference

Andrew W. Nelson, Arif S. Malik, John C. Wendel, Mark E. Zipf

J. Manuf. Sci. Eng. August 2014, 136(4): 041006. doi: https://doi.org/10.1115/1.4027434

Abstract

View articletitled, Probabilistic Force Prediction in Cold Sheet Rolling by Bayesian Inference

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Topics: Probability , Strips , Errors , Yield strength , Friction , Gages , Work hardening , Cold rolling

A Multi-Tier Design Methodology for Reconfigurable Milling Machines

Hay Azulay, James K. Mills, Beno Benhabib

J. Manuf. Sci. Eng. August 2014, 136(4): 041007. doi: https://doi.org/10.1115/1.4027315

Abstract

View articletitled, A Multi-Tier Design Methodology for Reconfigurable Milling Machines

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Topics: Design , Design methodology , Optimization , Stiffness , Milling , Architecture , Kinematics , Redundancy (Engineering)

Fast Generation of Micro-Channels on Cylindrical Surfaces by Elliptical Vibration Texturing

Ping Guo, Yong Lu, Pucheng Pei, Kornel F. Ehmann

J. Manuf. Sci. Eng. August 2014, 136(4): 041008. doi: https://doi.org/10.1115/1.4027126

Abstract

View articletitled, Fast Generation of Micro-Channels on Cylindrical Surfaces by Elliptical Vibration Texturing

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Topics: Cutting , Microchannels , Vibration , Geometry

Comprehensive Online Control Strategies for Plastic Injection Molding Process

Jaho Seo, Amir Khajepour, Jan P. Huissoon

J. Manuf. Sci. Eng. August 2014, 136(4): 041009. doi: https://doi.org/10.1115/1.4027491

Abstract

View articletitled, Comprehensive Online Control Strategies for Plastic Injection Molding Process

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Topics: Control equipment , Cycles , Dynamics (Mechanics) , Finite element analysis , Flow (Dynamics) , Injection molding , Modeling , Sensors , Temperature , Feedforward control

Metallurgical Investigations on Hyperplasticity in Dual Phase Steel Sheets

Javad Samei, Daniel E. Green, Sergey Golovashchenko

J. Manuf. Sci. Eng. August 2014, 136(4): 041010. doi: https://doi.org/10.1115/1.4027492

Abstract

View articletitled, Metallurgical Investigations on Hyperplasticity in Dual Phase Steel Sheets

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Topics: Deformation , Dislocations , Ferrites (Magnetic materials) , Steel , Steel sheet , Twinning , Nucleation (Physics)

Dynamic Stress Analysis of Battery Tabs Under Ultrasonic Welding

Bongsu Kang, Wayne Cai, Chin-An Tan

J. Manuf. Sci. Eng. August 2014, 136(4): 041011. doi: https://doi.org/10.1115/1.4026990

Abstract

View articletitled, Dynamic Stress Analysis of Battery Tabs Under Ultrasonic Welding

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Topics: Batteries , Excitation , Stress , Ultrasonic welding , Vibration , Welding , Aluminum , Boundary-value problems , Copper

Nonlinear Dynamic Analysis of a Parametrically Excited Cold Rolling Mill

Sajan Kapil, Peter Eberhard, Santosha K. Dwivedy

J. Manuf. Sci. Eng. August 2014, 136(4): 041012. doi: https://doi.org/10.1115/1.4026961

Abstract

View articletitled, Nonlinear Dynamic Analysis of a Parametrically Excited Cold Rolling Mill

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Topics: Cold rolling , Dampers , Damping , Delays , Frequency response , Rolling mills , Springs , Stability , Stress , Strips

A New Approach to Planning Plungers Paths for Efficient 2½-Axis Computer Numerically Controlled Plunge Milling of Complex Pockets With Islands

Zezhong C. Chen, Sherif Abdelkhalek

J. Manuf. Sci. Eng. August 2014, 136(4): 041013. doi: https://doi.org/10.1115/1.4027538

Abstract

View articletitled, A New Approach to Planning Plungers Paths for Efficient 2½-Axis Computer Numerically Controlled Plunge Milling of Complex Pockets With Islands

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Topics: Corners (Structural elements) , Machining , Milling , Packing (Shipments) , Packings (Cushioning) , Algorithms , Computers , Grinding

Predictive Modeling and Uncertainty Quantification of Laser Shock Processing by Bayesian Gaussian Processes With Multiple Outputs

Yongxiang Hu, Zhi Li, Kangmei Li, Zhenqiang Yao

J. Manuf. Sci. Eng. August 2014, 136(4): 041014. doi: https://doi.org/10.1115/1.4027539

Abstract

View articletitled, Predictive Modeling and Uncertainty Quantification of Laser Shock Processing by Bayesian Gaussian Processes With Multiple Outputs

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Topics: Calibration , Laser hardening , Lasers , Modeling , Shock (Mechanics) , Pressure , Uncertainty quantification , Power density , Computer simulation , Uncertainty

Dynamic Modeling and Vibration Response Simulation for High Speed Rolling Ball Bearings With Localized Surface Defects in Raceways

Linkai Niu, Hongrui Cao, Zhengjia He, Yamin Li

J. Manuf. Sci. Eng. August 2014, 136(4): 041015. doi: https://doi.org/10.1115/1.4027334

Abstract

View articletitled, Dynamic Modeling and Vibration Response Simulation for High Speed Rolling Ball Bearings With Localized Surface Defects in Raceways

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Topics: Ball bearings , Bearings , Vibration , Simulation , Stress , Rotation , Modeling , Dynamic modeling , Stiffness

Effect of Aging on the Strength of Clinching Galvanized SAE1004 Steel-to-Aluminum AA6111 Joints

Yang Gao, Zhong-Xia Liu, Pei-Chung Wang

J. Manuf. Sci. Eng. August 2014, 136(4): 041016. doi: https://doi.org/10.1115/1.4027596

Abstract

View articletitled, Effect of Aging on the Strength of Clinching Galvanized SAE1004 Steel-to-Aluminum AA6111 Joints

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Topics: Aluminum , Steel , Mechanical properties

Predictive Control for Manual Plasma Arc Pipe Welding

Xiangrong Li, YuMing Zhang

J. Manuf. Sci. Eng. August 2014, 136(4): 041017. doi: https://doi.org/10.1115/1.4027627

Abstract

View articletitled, Predictive Control for Manual Plasma Arc Pipe Welding

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Topics: Pipes , Predictive control , Trajectories (Physics) , Welding , Plasma arc welding , Algorithms

Phase Dependent Tool Wear in Turning Ti-6Al-4V Using Polycrystalline Diamond and Carbide Inserts

David J. Schrock, Di Kang, Thomas R. Bieler, Patrick Kwon

J. Manuf. Sci. Eng. August 2014, 136(4): 041018. doi: https://doi.org/10.1115/1.4027674

Abstract

View articletitled, Phase Dependent Tool Wear in Turning Ti-6Al-4V Using Polycrystalline Diamond and Carbide Inserts

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Topics: Cutting , Temperature , Wear , Machining , Electron backscatter diffraction , Titanium , Diffusion (Physics) , Diamonds

Force Modeling for Generic Profile of Drills

Kumar Sambhav, Puneet Tandon, Sanjay G. Dhande

J. Manuf. Sci. Eng. August 2014, 136(4): 041019. doi: https://doi.org/10.1115/1.4027595

Abstract

View articletitled, Force Modeling for Generic Profile of Drills

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Topics: Cutting , Drills (Tools) , Thrust

Dislocation Density and Grain Size Evolution in the Machining of Al6061-T6 Alloys

Liqiang Ding, Xueping Zhang, C. Richard Liu

J. Manuf. Sci. Eng. August 2014, 136(4): 041020. doi: https://doi.org/10.1115/1.4027675

Abstract

View articletitled, Dislocation Density and Grain Size Evolution in the Machining of Al6061-T6 Alloys

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Topics: Alloys , Cutting , Dislocation density , Dislocations , Finite element analysis , Grain size , Machining , Density , Deformation , Temperature

Envelope Surface Modeling and Tool Path Optimization for Five-Axis Flank Milling Considering Cutter Runout

Zhou-Long Li, Li-Min Zhu

J. Manuf. Sci. Eng. August 2014, 136(4): 041021. doi: https://doi.org/10.1115/1.4027415

Abstract

View articletitled, Envelope Surface Modeling and Tool Path Optimization for Five-Axis Flank Milling Considering Cutter Runout

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Topics: Geometry , Milling , Optimization , Design , Modeling , Errors , Shapes

Algorithm to Construct Line-Shaped Feature Point Clouds of Single-Value Ruled Blades for Gas Turbines

Yu Zhou, Hao-chen Wang, Fa-rong Du, Shui-ting Ding

J. Manuf. Sci. Eng. August 2014, 136(4): 041022. doi: https://doi.org/10.1115/1.4027719

Abstract

View articletitled, Algorithm to Construct Line-Shaped Feature Point Clouds of Single-Value Ruled Blades for Gas Turbines

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Topics: Algorithms , Blades , Gas turbines

Technical Brief

Variable Distance Adjustment for Conformal Cooling Channel Design in Rapid Tool

K. M. Au, K. M. Yu

J. Manuf. Sci. Eng. August 2014, 136(4): 044501. doi: https://doi.org/10.1115/1.4026494

Abstract

View articletitled, Variable Distance Adjustment for Conformal Cooling Channel Design in Rapid Tool

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Topics: Cooling , Temperature , Design , Coolants

Vibration Control of Relative Tool-Spindle Displacement for Computer Numerically Controlled Lathe With Pipe Frame Structure

Yoshitaka Morimoto, Naohiko Suzuki, Yoshiyuki Kaneko, Minoru Isobe

J. Manuf. Sci. Eng. August 2014, 136(4): 044502. doi: https://doi.org/10.1115/1.4027594

Abstract

View articletitled, Vibration Control of Relative Tool-Spindle Displacement for Computer Numerically Controlled Lathe With Pipe Frame Structure

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Topics: Displacement , Vibration control , Vibration , Computer numerical control machine tools , Pipes , Computers

Chatter Detection in Turning Processes Using Coherence of Acceleration and Audio Signals

Katja M. Hynynen, Juho Ratava, Tuomo Lindh, Mikko Rikkonen, Ville Ryynänen, Mika Lohtander, Juha Varis

J. Manuf. Sci. Eng. August 2014, 136(4): 044503. doi: https://doi.org/10.1115/1.4026948

Abstract

View articletitled, Chatter Detection in Turning Processes Using Coherence of Acceleration and Audio Signals

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Topics: Chatter , Signals

Physics-Based Microstructure Simulation for Drilled Hole Surface in Hardened Steel

Ninggang Shen, Hongtao Ding

J. Manuf. Sci. Eng. August 2014, 136(4): 044504. doi: https://doi.org/10.1115/1.4027732

Abstract

View articletitled, Physics-Based Microstructure Simulation for Drilled Hole Surface in Hardened Steel

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Topics: Cutting , Deformation , Drilling , Martensitic steel , Phase transitions , Physics , Simulation , Simulation results , Steel , Temperature

Research Papers

Hybrid CO₂ Laser/Waterjet Machining of Polycrystalline Diamond Substrate: Material Separation Through Transformation Induced Controlled Fracture

Computer Numerical Control Grinding Wheel Pose for Thinned/Notched Drill Points With Specifiable Secondary Cutting Edge and Characteristic Angles

Dislocation Density-Based Grain Refinement Modeling of Orthogonal Cutting of Titanium

New Process and Machine for Layered Manufacturing of Metal Parts

Mask-Less Pocket Milling of Composites by Abrasive Waterjets: An Experimental Investigation

Probabilistic Force Prediction in Cold Sheet Rolling by Bayesian Inference

A Multi-Tier Design Methodology for Reconfigurable Milling Machines

Fast Generation of Micro-Channels on Cylindrical Surfaces by Elliptical Vibration Texturing

Comprehensive Online Control Strategies for Plastic Injection Molding Process

Metallurgical Investigations on Hyperplasticity in Dual Phase Steel Sheets

Dynamic Stress Analysis of Battery Tabs Under Ultrasonic Welding

Nonlinear Dynamic Analysis of a Parametrically Excited Cold Rolling Mill

A New Approach to Planning Plungers Paths for Efficient 2½-Axis Computer Numerically Controlled Plunge Milling of Complex Pockets With Islands

Predictive Modeling and Uncertainty Quantification of Laser Shock Processing by Bayesian Gaussian Processes With Multiple Outputs

Dynamic Modeling and Vibration Response Simulation for High Speed Rolling Ball Bearings With Localized Surface Defects in Raceways

Effect of Aging on the Strength of Clinching Galvanized SAE1004 Steel-to-Aluminum AA6111 Joints

Predictive Control for Manual Plasma Arc Pipe Welding

Phase Dependent Tool Wear in Turning Ti-6Al-4V Using Polycrystalline Diamond and Carbide Inserts

Force Modeling for Generic Profile of Drills

Dislocation Density and Grain Size Evolution in the Machining of Al6061-T6 Alloys

Envelope Surface Modeling and Tool Path Optimization for Five-Axis Flank Milling Considering Cutter Runout

Algorithm to Construct Line-Shaped Feature Point Clouds of Single-Value Ruled Blades for Gas Turbines

Technical Brief

Variable Distance Adjustment for Conformal Cooling Channel Design in Rapid Tool

Vibration Control of Relative Tool-Spindle Displacement for Computer Numerically Controlled Lathe With Pipe Frame Structure

Chatter Detection in Turning Processes Using Coherence of Acceleration and Audio Signals

Physics-Based Microstructure Simulation for Drilled Hole Surface in Hardened Steel

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