Volume 128 Issue 3 | J. Manuf. Sci. Eng.

Technical Papers

Finite Element Modeling and Analysis of Warm Forming of Aluminum Alloys—Validation Through Comparisons With Experiments and Determination of a Failure Criterion

Hong Seok Kim, Muammer Koç, Jun Ni, Amit Ghosh

J. Manuf. Sci. Eng. August 2006, 128(3): 613–621. doi: https://doi.org/10.1115/1.2194065

View articletitled, Finite Element Modeling and Analysis of Warm Forming of Aluminum Alloys—Validation Through Comparisons With Experiments and Determination of a Failure Criterion

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Topics: Failure , Finite element analysis , Temperature , Aluminum alloys , Forming limit diagrams , Blanks , Stress , Modeling

Determination of Proper Temperature Distribution for Warm Forming of Aluminum Sheet Materials

Hong Seok Kim, Muammer Koc, Jun Ni

J. Manuf. Sci. Eng. August 2006, 128(3): 622–633. doi: https://doi.org/10.1115/1.2162913

Abstract

View articletitled, Determination of Proper Temperature Distribution for Warm Forming of Aluminum Sheet Materials

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Topics: Aluminum , Blanks , Finite element analysis , Friction , Temperature , Temperature distribution , Sheet materials , Tooling , Pressure , Corners (Structural elements)

Laser Forming of Varying Thickness Plate—Part I: Process Analysis

Peng Cheng, Yajun Fan, Jie Zhang, Y. Lawrence Yao, David P. Mika, Wenwu Zhang, Michael Graham, Jud Marte, Marshall Jones

J. Manuf. Sci. Eng. August 2006, 128(3): 634–641. doi: https://doi.org/10.1115/1.2172280

Abstract

View articletitled, Laser Forming of Varying Thickness Plate—Part I: Process Analysis

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Topics: Deformation , Heat , Lasers , Plates (structures) , Temperature , Task analysis , Heating , Simulation

Laser Forming of Varying Thickness Plate—Part II: Process Synthesis

Peng Cheng, Yajun Fan, Jie Zhang, Y. Lawrence Yao, David P. Mika, Wenwu Zhang, Michael Graham, Jud Marte, Marshall Jones

J. Manuf. Sci. Eng. August 2006, 128(3): 642–650. doi: https://doi.org/10.1115/1.2162912

Abstract

View articletitled, Laser Forming of Varying Thickness Plate—Part II: Process Synthesis

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Topics: Heating , Lasers , Shapes , Plates (structures) , Process design

Angled Line Method for Measuring Continuously Distributed Strain in Sheet Bending

Slawomir J. Swillo, Kaushik Iyer, S. Jack Hu

J. Manuf. Sci. Eng. August 2006, 128(3): 651–658. doi: https://doi.org/10.1115/1.2193544

Abstract

View articletitled, Angled Line Method for Measuring Continuously Distributed Strain in Sheet Bending

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Topics: Deformation , Displacement , Strain measurement , Moire method , Image processing , Sheet metal , Algorithms , Fourier transforms

An Analysis of the Effect of Laser Beam Geometry on Laser Transformation Hardening

Shakeel Safdar, Lin Li, M. A. Sheikh, Zhu Liu

J. Manuf. Sci. Eng. August 2006, 128(3): 659–667. doi: https://doi.org/10.1115/1.2193547

Abstract

View articletitled, An Analysis of the Effect of Laser Beam Geometry on Laser Transformation Hardening

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Topics: Cooling , Geometry , Hardening , Heating , Laser beams , Lasers , Shapes , Temperature , Steel , Heating and cooling

Influence of Machine Specific Instantaneous Current Wave Form on Resistance Spot Welding Process

A. De, K. Momeni, M. P. Thaddeus, L. Dorn

J. Manuf. Sci. Eng. August 2006, 128(3): 668–676. doi: https://doi.org/10.1115/1.2164507

Abstract

View articletitled, Influence of Machine Specific Instantaneous Current Wave Form on Resistance Spot Welding Process

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Topics: Electrodes , Machinery , Waves , Welding

Preform Design of Powder Metallurgy Turbine Disks Using Equi-Potential Line Method

Yuhong Liu, Fuguo Li, Shuxin Wang, S. Jack Hu

J. Manuf. Sci. Eng. August 2006, 128(3): 677–682. doi: https://doi.org/10.1115/1.2194066

Abstract

View articletitled, Preform Design of Powder Metallurgy Turbine Disks Using Equi-Potential Line Method

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Topics: Design , Disks , Forging , Preforms , Shapes , Turbines , Powder metallurgy

Finite Element Modeling of Structural Relaxation During Annealing of a Precision-Molded Glass Lens

Anurag Jain, Allen Y. Yi

J. Manuf. Sci. Eng. August 2006, 128(3): 683–690. doi: https://doi.org/10.1115/1.2163362

Abstract

View articletitled, Finite Element Modeling of Structural Relaxation During Annealing of a Precision-Molded Glass Lens

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Topics: Annealing , Glass , Lenses (Optics) , Molding , Relaxation (Physics) , Stress , Temperature , Thermal expansion , Finite element methods

Material Characterization of NiTi Based Memory Alloys Fabricated by the Laser Direct Metal Deposition Process

K. Malukhin, K. Ehmann

J. Manuf. Sci. Eng. August 2006, 128(3): 691–696. doi: https://doi.org/10.1115/1.2193553

Abstract

View articletitled, Material Characterization of NiTi Based Memory Alloys Fabricated by the Laser Direct Metal Deposition Process

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Topics: Lasers , Metals , Nickel titanium alloys , Quenching (Metalworking) , Secondary ion mass spectrometry , Differential scanning calorimetry , Shape memory alloys , Contamination , Optical microscopy , Temperature

A Procedure for Measuring Planar Cam Profiles and Their Follower Motions

Der-Min Tsay, Kuo-Shu Tseng, Hsin-Pao Chen

J. Manuf. Sci. Eng. August 2006, 128(3): 697–704. doi: https://doi.org/10.1115/1.2163361

Abstract

View articletitled, A Procedure for Measuring Planar Cam Profiles and Their Follower Motions

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Topics: Algorithms , B-splines , Coordinate measuring machines , Design , Disks , Displacement , Errors , Rollers , Cams

Optimal Parameter Selection for Electronic Packaging Using Sequential Computer Simulations

Abhishek Gupta, Yu Ding, Leon Xu, Tommi Reinikainen

J. Manuf. Sci. Eng. August 2006, 128(3): 705–715. doi: https://doi.org/10.1115/1.2193551

Abstract

View articletitled, Optimal Parameter Selection for Electronic Packaging Using Sequential Computer Simulations

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Topics: Computer simulation , Design , Electronic packaging , Finite element analysis , Response surface methodology , Simulation , Uncertainty , Stress

Polymer Flow in a Melt Pressure Regulator

Bingfeng Fan, Mahesh Munavalli, David O. Kazmer

J. Manuf. Sci. Eng. August 2006, 128(3): 716–722. doi: https://doi.org/10.1115/1.2193545

Abstract

View articletitled, Polymer Flow in a Melt Pressure Regulator

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Topics: Flow (Dynamics) , Polymers , Pressure , Temperature , Valves , Design , Finite element analysis , Viscosity , Finite difference methods , Rheology

Nanomachining of Silicon Surface Using Atomic Force Microscope With Diamond Tip

Noritaka Kawasegi, Noboru Takano, Daisuke Oka, Noboru Morita, Shigeru Yamada, Kazutaka Kanda, Shigeto Takano, Tsutomu Obata, Kiwamu Ashida

J. Manuf. Sci. Eng. August 2006, 128(3): 723–729. doi: https://doi.org/10.1115/1.2163364

Abstract

View articletitled, Nanomachining of Silicon Surface Using Atomic Force Microscope With Diamond Tip

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Topics: Atomic force microscopy , Cantilevers , Diamonds , Machining , Silicon , Crystals , Wear resistance , Chemical vapor deposition , Photolithography , Cutting

Material Strengthening Mechanisms and Their Contribution to Size Effect in Micro-Cutting

Kai Liu, Shreyes N. Melkote

J. Manuf. Sci. Eng. August 2006, 128(3): 730–738. doi: https://doi.org/10.1115/1.2193548

Abstract

View articletitled, Material Strengthening Mechanisms and Their Contribution to Size Effect in Micro-Cutting

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Topics: Cutting , Size effect , Strain gradient , Temperature , Deformation , Simulation

Microstructure-Level Model for the Prediction of Tool Failure in WC-Co Cutting Tool Materials

Sunghyuk Park, Shiv G. Kapoor, Richard E. DeVor

J. Manuf. Sci. Eng. August 2006, 128(3): 739–748. doi: https://doi.org/10.1115/1.2194233

Abstract

View articletitled, Microstructure-Level Model for the Prediction of Tool Failure in WC-Co Cutting Tool Materials

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Topics: Cutting , Failure , Finite element analysis , Fracture (Materials) , Fracture (Process) , Machining , Simulation , Stress , Cutting tools , Ductile fracture

Dynamic Material Behavior Modeling Using Internal State Variable Plasticity and Its Application in Hard Machining Simulations

Y. B. Guo, Q. Wen, K. A. Woodbury

J. Manuf. Sci. Eng. August 2006, 128(3): 749–759. doi: https://doi.org/10.1115/1.2193549

Abstract

View articletitled, Dynamic Material Behavior Modeling Using Internal State Variable Plasticity and Its Application in Hard Machining Simulations

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Topics: Cutting , Engineering simulation , Machining , Plasticity , Simulation , Stress , Temperature , Finite element analysis , Modeling , Flow (Dynamics)

Application of Finite Deformation Theory to the Development of an Orthogonal Cutting Model—Part I: Model Development

Yuliu Zheng, Xuefei Hu, John W. Sutherland

J. Manuf. Sci. Eng. August 2006, 128(3): 760–766. doi: https://doi.org/10.1115/1.2193555

Abstract

View articletitled, Application of Finite Deformation Theory to the Development of an Orthogonal Cutting Model—Part I: Model Development

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Topics: Cutting , Deformation , Shear (Mechanics) , Temperature , Continuum mechanics , Friction

Application of Finite Deformation Theory to the Development of an Orthogonal Cutting Model—Part II: Experimental Investigation and Model Validation

Yuliu Zheng, Xuefei Hu, John W. Sutherland

J. Manuf. Sci. Eng. August 2006, 128(3): 767–774. doi: https://doi.org/10.1115/1.2193556

Abstract

View articletitled, Application of Finite Deformation Theory to the Development of an Orthogonal Cutting Model—Part II: Experimental Investigation and Model Validation

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Topics: Cutting , Temperature , Tool steel , Constitutive equations , Shear (Mechanics) , Deformation , Continuum mechanics

Toughness and Oblique Metalcutting

A. G. Atkins

J. Manuf. Sci. Eng. August 2006, 128(3): 775–786. doi: https://doi.org/10.1115/1.2164506

Abstract

View articletitled, Toughness and Oblique Metalcutting

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Topics: Cutting , Fracture toughness , Friction , Machining , Shear (Mechanics) , Flow (Dynamics)

Flank Wear Progression During Machining Metal Matrix Composites

S. Kannan, H. A. Kishawy, M. Balazinski

J. Manuf. Sci. Eng. August 2006, 128(3): 787–791. doi: https://doi.org/10.1115/1.2164508

Abstract

View articletitled, Flank Wear Progression During Machining Metal Matrix Composites

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Topics: Cutting , Machining , Metal matrix composites , Wear , Particulate matter , Abrasion , Cutting tools

A Wet Etching Method Coupled With Finite Element Analysis-Based Compliance Function to Determine Residual Stress in High-Speed Milling

Y. B. Guo, S. C. Ammula, M. E. Barkey

J. Manuf. Sci. Eng. August 2006, 128(3): 792–801. doi: https://doi.org/10.1115/1.2193550

Abstract

View articletitled, A Wet Etching Method Coupled With Finite Element Analysis-Based Compliance Function to Determine Residual Stress in High-Speed Milling

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Topics: Stress , Finite element analysis , Cutting , Microhardness , Milling , Chemical etching

Experimental and Numerical Analysis of the Friction Drilling Process

Scott F. Miller, Rui Li, Hsin Wang, Albert J. Shih

J. Manuf. Sci. Eng. August 2006, 128(3): 802–810. doi: https://doi.org/10.1115/1.2193554

Abstract

View articletitled, Experimental and Numerical Analysis of the Friction Drilling Process

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Topics: Drilling , Friction , Temperature , Thrust , Torque , Modeling

Technical Briefs

The Constant Force Component due to Material Separation and Its Contribution to the Size Effect in Specific Cutting Energy

Sathyan Subbiah, Shreyes N. Melkote

J. Manuf. Sci. Eng. August 2006, 128(3): 811–815. doi: https://doi.org/10.1115/1.2163363

Abstract

View articletitled, The Constant Force Component due to Material Separation and Its Contribution to the Size Effect in Specific Cutting Energy

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Topics: Cutting , Separation (Technology) , Size effect , Fracture (Materials) , Ductile fracture

A New Wire-Driven Three Degree-of-Freedom Parallel Manipulator

KeJun Ning, MingYang Zhao, Jie Liu

J. Manuf. Sci. Eng. August 2006, 128(3): 816–819. doi: https://doi.org/10.1115/1.2194061

Abstract

View articletitled, A New Wire-Driven Three Degree-of-Freedom Parallel Manipulator

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Topics: Manipulators , Wire , Error analysis

Machining a Micro/Meso Scale Structure Using a Minaturized Machine Tool by Using a Conventional Cutting Process

J. H. Lee, S. R. Park, S. H. Yang

J. Manuf. Sci. Eng. August 2006, 128(3): 820–825. doi: https://doi.org/10.1115/1.2194062

Abstract

View articletitled, Machining a Micro/Meso Scale Structure Using a Minaturized Machine Tool by Using a Conventional Cutting Process

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Topics: Computer numerical control machine tools , Cutting , Machine tools , Machining , Machinery , Control equipment , Actuators

Design Innovation

Development of a Device for Measuring the Transverse Motion of a Saw-Wire

Masahiro Mizuno, Toshirou Iyama, Shinya Kikuchi, B. Zhang

J. Manuf. Sci. Eng. August 2006, 128(3): 826–834. doi: https://doi.org/10.1115/1.2194060

Abstract

View articletitled, Development of a Device for Measuring the Transverse Motion of a Saw-Wire

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Topics: Laser beams , Wire , Machinery

Technical Papers

Finite Element Modeling and Analysis of Warm Forming of Aluminum Alloys—Validation Through Comparisons With Experiments and Determination of a Failure Criterion

Determination of Proper Temperature Distribution for Warm Forming of Aluminum Sheet Materials

Laser Forming of Varying Thickness Plate—Part I: Process Analysis

Laser Forming of Varying Thickness Plate—Part II: Process Synthesis

Angled Line Method for Measuring Continuously Distributed Strain in Sheet Bending

An Analysis of the Effect of Laser Beam Geometry on Laser Transformation Hardening

Influence of Machine Specific Instantaneous Current Wave Form on Resistance Spot Welding Process

Preform Design of Powder Metallurgy Turbine Disks Using Equi-Potential Line Method

Finite Element Modeling of Structural Relaxation During Annealing of a Precision-Molded Glass Lens

Material Characterization of NiTi Based Memory Alloys Fabricated by the Laser Direct Metal Deposition Process

A Procedure for Measuring Planar Cam Profiles and Their Follower Motions

Optimal Parameter Selection for Electronic Packaging Using Sequential Computer Simulations

Polymer Flow in a Melt Pressure Regulator

Nanomachining of Silicon Surface Using Atomic Force Microscope With Diamond Tip

Material Strengthening Mechanisms and Their Contribution to Size Effect in Micro-Cutting

Microstructure-Level Model for the Prediction of Tool Failure in WC-Co Cutting Tool Materials

Dynamic Material Behavior Modeling Using Internal State Variable Plasticity and Its Application in Hard Machining Simulations

Application of Finite Deformation Theory to the Development of an Orthogonal Cutting Model—Part I: Model Development

Application of Finite Deformation Theory to the Development of an Orthogonal Cutting Model—Part II: Experimental Investigation and Model Validation

Toughness and Oblique Metalcutting

Flank Wear Progression During Machining Metal Matrix Composites

A Wet Etching Method Coupled With Finite Element Analysis-Based Compliance Function to Determine Residual Stress in High-Speed Milling

Experimental and Numerical Analysis of the Friction Drilling Process

Technical Briefs

The Constant Force Component due to Material Separation and Its Contribution to the Size Effect in Specific Cutting Energy

A New Wire-Driven Three Degree-of-Freedom Parallel Manipulator

Machining a Micro/Meso Scale Structure Using a Minaturized Machine Tool by Using a Conventional Cutting Process

Design Innovation

Development of a Device for Measuring the Transverse Motion of a Saw-Wire

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