Volume 127 Issue 1 | J. Manuf. Sci. Eng.

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Volume 127, Issue 1

February 2005

ISSN 1087-1357

EISSN 1528-8935

Technical Papers

3D Ball-End Milling Force Model Using Instantaneous Cutting Force Coefficients

Jeong Hoon Ko, Research Associate,, Dong-Woo Cho, Professor,

J. Manuf. Sci. Eng. February 2005, 127(1): 1–12. doi: https://doi.org/10.1115/1.1826077

Abstract

View articletitled, 3D Ball-End Milling Force Model Using Instantaneous Cutting Force Coefficients

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Topics: Cutting , Milling

Numerical Prediction of Static Form Errors in Peripheral Milling of Thin-Walled Workpieces With Irregular Meshes

Min Wan, Weihong Zhang, Kepeng Qiu, Tong Gao, Yonghong Yang

J. Manuf. Sci. Eng. February 2005, 127(1): 13–22. doi: https://doi.org/10.1115/1.1828055

Abstract

View articletitled, Numerical Prediction of Static Form Errors in Peripheral Milling of Thin-Walled Workpieces With Irregular Meshes

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Topics: Cutting , Errors , Milling , Stiffness , Modeling , Deflection , Finite element analysis

A Chisel Edge Model for Arbitrary Drill Point Geometry

Anish Paul, S. G. Kapoor, R. E. DeVor

J. Manuf. Sci. Eng. February 2005, 127(1): 23–32. doi: https://doi.org/10.1115/1.1826076

Abstract

View articletitled, A Chisel Edge Model for Arbitrary Drill Point Geometry

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Topics: Chisels , Cutting , Drills (Tools) , Geometry , Thrust , Torque

A Metric-Based Approach to Two-Dimensional (2D) Tool-Path Optimization for High-Speed Machining

Hongcheng Wang, Peter Jang, James A. Stori

J. Manuf. Sci. Eng. February 2005, 127(1): 33–48. doi: https://doi.org/10.1115/1.1830492

Abstract

View articletitled, A Metric-Based Approach to Two-Dimensional (2D) Tool-Path Optimization for High-Speed Machining

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Topics: Algorithms , Machining , Optimization , Simulation , Geometry , Interpolation , Splines , Cutting

General Framework of Optimal Tool Trajectory Planning for Free-Form Surfaces in Surface Manufacturing

Heping Chen, Ning Xi, Weihua Sheng, Yifan Chen

J. Manuf. Sci. Eng. February 2005, 127(1): 49–59. doi: https://doi.org/10.1115/1.1828057

Abstract

View articletitled, General Framework of Optimal Tool Trajectory Planning for Free-Form Surfaces in Surface Manufacturing

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Topics: Computer-aided design , Optimization , Sprays , Trajectories (Physics) , Manufacturing , Algorithms , Robots

Determination of Geometry-Based Errors for Interpolated Tool Paths in Five-Axis Surface Machining

O. Remus Tutunea-Fatan, Graduate Student, Hsi-Yung Feng, Associate Professor

J. Manuf. Sci. Eng. February 2005, 127(1): 60–67. doi: https://doi.org/10.1115/1.1831285

Abstract

View articletitled, Determination of Geometry-Based Errors for Interpolated Tool Paths in Five-Axis Surface Machining

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Topics: Errors , Geometry , Machinery , Machining , Kinematics

Sensor Placement for Effective Diagnosis of Multiple Faults in Fixturing of Compliant Parts

Jaime A. Camelio, S. Jack Hu, Hyunjune Yim

J. Manuf. Sci. Eng. February 2005, 127(1): 68–74. doi: https://doi.org/10.1115/1.1828056

Abstract

View articletitled, Sensor Placement for Effective Diagnosis of Multiple Faults in Fixturing of Compliant Parts

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Topics: Sensor placement , Sensors , Noise (Sound)

Modeling of Workpiece Location Error Due to Fixture Geometric Error and Fixture-Workpiece Compliance

Anand Raghu, Shreyes N. Melkote

J. Manuf. Sci. Eng. February 2005, 127(1): 75–83. doi: https://doi.org/10.1115/1.1828052

Abstract

View articletitled, Modeling of Workpiece Location Error Due to Fixture Geometric Error and Fixture-Workpiece Compliance

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Topics: Deflection , Errors , Modeling , Deformation , Optimization

Torus Form Inspection Using Coordinate Sampling

Juan Antonio Aguirre-Cruz, Shivakumar Raman

J. Manuf. Sci. Eng. February 2005, 127(1): 84–95. doi: https://doi.org/10.1115/1.1842134

Abstract

View articletitled, Torus Form Inspection Using Coordinate Sampling

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Topics: Algorithms , Approximation , Errors , Inspection , Linear programming , Fittings , Experimental design

Experimental Analysis of Search-Based Selection of Sample Points for Straightness and Flatness Estimation

M. Affan Badar, Shivakumar Raman, P. Simin Pulat, Randa L. Shehab

J. Manuf. Sci. Eng. February 2005, 127(1): 96–103. doi: https://doi.org/10.1115/1.1828051

Abstract

View articletitled, Experimental Analysis of Search-Based Selection of Sample Points for Straightness and Flatness Estimation

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Topics: Algorithms , Errors , Manufacturing , Milling , Plates (structures) , Experimental analysis , Cast iron , Optimization

Optimal Module Selection for Preliminary Design of Reconfigurable Machine Tools

Li Chen, Fengfeng (Jeff) Xi, Ashish Macwan

J. Manuf. Sci. Eng. February 2005, 127(1): 104–115. doi: https://doi.org/10.1115/1.1826075

Abstract

View articletitled, Optimal Module Selection for Preliminary Design of Reconfigurable Machine Tools

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Topics: Databases , Design , Machine tools , Machinery , Machining

Failure Analysis of Rapid Prototyped Tooling in Sheet Metal Forming—V-Die Bending

Y. Park, J. S. Colton, Professor, Fellow ASME

J. Manuf. Sci. Eng. February 2005, 127(1): 116–125. doi: https://doi.org/10.1115/1.1828053

Abstract

View articletitled, Failure Analysis of Rapid Prototyped Tooling in Sheet Metal Forming—V-Die Bending

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Topics: Fracture (Materials) , Sheet metal work , Stress , Failure mechanisms , Failure , Fatigue , Fracture (Process) , Finite element analysis , Finite element model , Sheet metal

Failure Analysis of Rapid Prototyped Tooling in Sheet Metal Forming—Cylindrical Cup Drawing

Y. Park, J. S. Colton, Professor, Fellow ASME

J. Manuf. Sci. Eng. February 2005, 127(1): 126–137. doi: https://doi.org/10.1115/1.1828054

Abstract

View articletitled, Failure Analysis of Rapid Prototyped Tooling in Sheet Metal Forming—Cylindrical Cup Drawing

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Topics: Corners (Structural elements) , Deformation , Design , Failure , Failure analysis , Finite element analysis , Finite element model , Fracture (Materials) , Fracture (Process) , Stress

Structural Modeling of Profiled Edge Laminae (PEL) Tools

Daniel F. Walczyk, Associate Professor, ASME Member, Yong-Tai Im, Research Assistant, ASME Member

J. Manuf. Sci. Eng. February 2005, 127(1): 138–147. doi: https://doi.org/10.1115/1.1826074

Abstract

View articletitled, Structural Modeling of Profiled Edge Laminae (PEL) Tools

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Topics: Adhesives , Bonding , Deflection , Finite element methods , Friction , Lamination , Modeling , Stress , Tooling , Stiffness

Modeling the Melting and Dissolution Stages During Thermal Processing of Intermetallic Coatings from Layered Precursors

Marios Alaeddine, Rajesh Ranganathan, Teiichi Ando, Charalabos C. Doumanidis

J. Manuf. Sci. Eng. February 2005, 127(1): 148–156. doi: https://doi.org/10.1115/1.1830052

Abstract

View articletitled, Modeling the Melting and Dissolution Stages During Thermal Processing of Intermetallic Coatings from Layered Precursors

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Topics: Coating processes , Coatings , Melting , Nickel , Temperature , Heat conduction , Heat , Aluminum , Modeling , Intermetallic compounds

Fatigue Life Prediction After Laser Forming

J. Zhang, D. Pirzada, C. C. Chu, G. J. Cheng

J. Manuf. Sci. Eng. February 2005, 127(1): 157–164. doi: https://doi.org/10.1115/1.1828059

Abstract

View articletitled, Fatigue Life Prediction After Laser Forming

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Topics: Fatigue life , Lasers , Fatigue testing , Modeling , Stress

Simulation of the Age Forming Process

K. Idem, J. Peddieson, Corresponding author

J. Manuf. Sci. Eng. February 2005, 127(1): 165–172. doi: https://doi.org/10.1115/1.1828058

Abstract

View articletitled, Simulation of the Age Forming Process

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Topics: Relaxation (Physics) , Shapes , Stress , Plates (structures) , Simulation

Design Method of Die Geometry and Pass Schedule by Void Index in Multi-Pass Drawing

Takashi Kuboki, Masaaki Abe, Yutaka Neishi, Masayoshi Akiyama, Research Fellow,

J. Manuf. Sci. Eng. February 2005, 127(1): 173–181. doi: https://doi.org/10.1115/1.1830490

Abstract

View articletitled, Design Method of Die Geometry and Pass Schedule by Void Index in Multi-Pass Drawing

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Topics: Design , Design methodology , Finite element analysis , Fracture (Materials) , Fracture (Process) , Geometry , Numerical analysis , Porosity , Stress , Work hardening

Incorporation of Sheet-Forming Effects in Crash Simulations Using Ideal Forming Theory and Hybrid Membrane and Shell Method

Hansun Ryou, Kwansoo Chung, Jeong-Whan Yoon, Chung-Souk Han, Jae Ryoun Youn, Tae Jin Kang

J. Manuf. Sci. Eng. February 2005, 127(1): 182–192. doi: https://doi.org/10.1115/1.1830050

Abstract

View articletitled, Incorporation of Sheet-Forming Effects in Crash Simulations Using Ideal Forming Theory and Hybrid Membrane and Shell Method

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Topics: Anisotropy , Engineering simulation , Hardening , Kinematics , Membranes , Rails , Shells , Simulation , Stress , Yield stress

Functional Filtering and Performance Correlation of Plateau Honed Surface Profiles

B. Muralikrishnan, J. Raja

J. Manuf. Sci. Eng. February 2005, 127(1): 193–197. doi: https://doi.org/10.1115/1.1830053

Abstract

View articletitled, Functional Filtering and Performance Correlation of Plateau Honed Surface Profiles

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Topics: Filters , Filtration , Surface roughness , Surface texture , Texture (Materials) , Metrology , Engines , Functional analysis , Modeling

Fluid Flow and Pressure in the Grinding Wheel-Workpiece Interface

Vladimir Gviniashvili, John Webster, Brian Rowe

J. Manuf. Sci. Eng. February 2005, 127(1): 198–205. doi: https://doi.org/10.1115/1.1830051

Abstract

View articletitled, Fluid Flow and Pressure in the Grinding Wheel-Workpiece Interface

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Topics: Flow (Dynamics) , Fluids , Grinding , Pressure , Wheels , Nozzles

On-the-Fly Substrate Eccentricity Recognition for Robotized Manufacturing Systems

Martin Hosek, Jan Prochazka

J. Manuf. Sci. Eng. February 2005, 127(1): 206–216. doi: https://doi.org/10.1115/1.1830491

Abstract

View articletitled, On-the-Fly Substrate Eccentricity Recognition for Robotized Manufacturing Systems

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Topics: End effectors , Robots , Sensors , Errors , Delays

Contact Zone Force Profile and Machining Performance of Filamentary Brush

R. J. Stango, V. Cariapa, M. Zuzanski

J. Manuf. Sci. Eng. February 2005, 127(1): 217–226. doi: https://doi.org/10.1115/1.1861472

Abstract

View articletitled, Contact Zone Force Profile and Machining Performance of Filamentary Brush

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Topics: Machining , Wire , Friction , Deburring , Surface finishing , Force sensors

Technical Briefs

Optimum Design of Fatigue Strength of a Cold Extrusion Compound Container

Zhonghua Luo and, Zhiliang Zhang

J. Manuf. Sci. Eng. February 2005, 127(1): 227–230. doi: https://doi.org/10.1115/1.1831288

Abstract

View articletitled, Optimum Design of Fatigue Strength of a Cold Extrusion Compound Container

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Topics: Containers , Design , Extruding , Fatigue strength , Stress , Pressure

Press Tonnage Signal Decomposition and Validation Analysis for Transfer or Progressive Die Processes

Jionghua Jin, Jianjun Shi

J. Manuf. Sci. Eng. February 2005, 127(1): 231–235. doi: https://doi.org/10.1115/1.1831287

Abstract

View articletitled, Press Tonnage Signal Decomposition and Validation Analysis for Transfer or Progressive Die Processes

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Topics: Signals

Monitoring of Self-Tapping Screw Fastenings Using Artificial Neural Networks

Kaspar Althoefer, Bruno Lara, Lakmal D. Seneviratne

J. Manuf. Sci. Eng. February 2005, 127(1): 236–243. doi: https://doi.org/10.1115/1.1831286

Abstract

View articletitled, Monitoring of Self-Tapping Screw Fastenings Using Artificial Neural Networks

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Topics: Artificial neural networks , Screws , Signals , Torque

World Technology Evaluation Center, Inc. (WTEC) Workshop on Micro-Manufacturing

Kornel Ehmann,, Hassan Ali,

J. Manuf. Sci. Eng. February 2005, 127(1): 244. doi: https://doi.org/10.1115/1.1869508

Extract

View articletitled, World Technology Evaluation Center, Inc. (WTEC) Workshop on Micro-Manufacturing

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Topics: Governments , Micromanufacturing , Workshops (Work spaces) , Manufacturing industry , Micromechanics (Engineering)

Technical Papers

3D Ball-End Milling Force Model Using Instantaneous Cutting Force Coefficients

Numerical Prediction of Static Form Errors in Peripheral Milling of Thin-Walled Workpieces With Irregular Meshes

A Chisel Edge Model for Arbitrary Drill Point Geometry

A Metric-Based Approach to Two-Dimensional (2D) Tool-Path Optimization for High-Speed Machining

General Framework of Optimal Tool Trajectory Planning for Free-Form Surfaces in Surface Manufacturing

Determination of Geometry-Based Errors for Interpolated Tool Paths in Five-Axis Surface Machining

Sensor Placement for Effective Diagnosis of Multiple Faults in Fixturing of Compliant Parts

Modeling of Workpiece Location Error Due to Fixture Geometric Error and Fixture-Workpiece Compliance

Torus Form Inspection Using Coordinate Sampling

Experimental Analysis of Search-Based Selection of Sample Points for Straightness and Flatness Estimation

Optimal Module Selection for Preliminary Design of Reconfigurable Machine Tools

Failure Analysis of Rapid Prototyped Tooling in Sheet Metal Forming—V-Die Bending

Failure Analysis of Rapid Prototyped Tooling in Sheet Metal Forming—Cylindrical Cup Drawing

Structural Modeling of Profiled Edge Laminae (PEL) Tools

Modeling the Melting and Dissolution Stages During Thermal Processing of Intermetallic Coatings from Layered Precursors

Fatigue Life Prediction After Laser Forming

Simulation of the Age Forming Process

Design Method of Die Geometry and Pass Schedule by Void Index in Multi-Pass Drawing

Incorporation of Sheet-Forming Effects in Crash Simulations Using Ideal Forming Theory and Hybrid Membrane and Shell Method

Functional Filtering and Performance Correlation of Plateau Honed Surface Profiles

Fluid Flow and Pressure in the Grinding Wheel-Workpiece Interface

On-the-Fly Substrate Eccentricity Recognition for Robotized Manufacturing Systems

Contact Zone Force Profile and Machining Performance of Filamentary Brush

Technical Briefs

Optimum Design of Fatigue Strength of a Cold Extrusion Compound Container

Press Tonnage Signal Decomposition and Validation Analysis for Transfer or Progressive Die Processes

Monitoring of Self-Tapping Screw Fastenings Using Artificial Neural Networks

World Technology Evaluation Center, Inc. (WTEC) Workshop on Micro-Manufacturing

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