Volume 125 Issue 2 | J. Manuf. Sci. Eng.

May 2003

ISSN 1087-1357

EISSN 1528-8935

Technical Papers

Machining Simulation of Ductile Iron and Its Constituents, Part 1: Estimation of Material Model Parameters and Their Validation

L. Chuzhoy, Sr. Engineering Specialist-R&D, R. E. DeVor, Professor, S. G. Kapoor, Professor, A. J. Beaudoin, Associate Professor, D. J. Bammann, Senior Member of Technical Staff

J. Manuf. Sci. Eng. May 2003, 125(2): 181–191. doi: https://doi.org/10.1115/1.1557294

Abstract

View articletitled, Machining Simulation of Ductile Iron and Its Constituents, Part 1: Estimation of Material Model Parameters and Their Validation

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Topics: Damage , Machining , Nodular iron , Simulation , Stress , Ferrites (Magnetic materials) , Fracture (Materials) , Displacement

Machining Simulation of Ductile Iron and Its Constituents, Part 2: Numerical Simulation and Experimental Validation of Machining

L. Chuzhoy, Sr. Engineering Specialist-R&D, R. E. DeVor, Professor, S. G. Kapoor, Professor

J. Manuf. Sci. Eng. May 2003, 125(2): 192–201. doi: https://doi.org/10.1115/1.1557295

Abstract

View articletitled, Machining Simulation of Ductile Iron and Its Constituents, Part 2: Numerical Simulation and Experimental Validation of Machining

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Topics: Cutting , Ferrites (Magnetic materials) , Machining , Nodular iron , Computer simulation , Simulation

Microstructure-Level Force Prediction Model for Micro-milling of Multi-Phase Materials

Michael P. Vogler, Graduate Research Assistant, Richard E. DeVor, Professor, Fellow ASME, Shiv G. Kapoor, Professor, Fellow ASME

J. Manuf. Sci. Eng. May 2003, 125(2): 202–209. doi: https://doi.org/10.1115/1.1556402

Abstract

View articletitled, Microstructure-Level Force Prediction Model for Micro-milling of Multi-Phase Materials

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Topics: Cutting , Ferrites (Magnetic materials) , Machining , Micromilling , Nodular iron , Calibration

Analytical Prediction of the Chip Back-Flow Angle in Machining With Restricted Contact Grooved Tools

N. Fang, Mem. ASME, Assistant Professor,, I. S. Jawahir, Mem. ASME, Professor,

J. Manuf. Sci. Eng. May 2003, 125(2): 210–219. doi: https://doi.org/10.1115/1.1559159

Abstract

View articletitled, Analytical Prediction of the Chip Back-Flow Angle in Machining With Restricted Contact Grooved Tools

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Topics: Cutting , Flow (Dynamics) , Machining , Stress

Stability of Interrupted Cutting by Temporal Finite Element Analysis

P. V. Bayly, J. E. Halley, B. P. Mann, M. A. Davies

J. Manuf. Sci. Eng. May 2003, 125(2): 220–225. doi: https://doi.org/10.1115/1.1556860

Abstract

View articletitled, Stability of Interrupted Cutting by Temporal Finite Element Analysis

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Topics: Cutting , Finite element analysis , Stability , Eigenvalues

Mechanistic Model for Spade Drills for Wood Drilling Operations, Part 1: Model Development

Hanxin Zhao, Kornel F. Ehmann

J. Manuf. Sci. Eng. May 2003, 125(2): 226–235. doi: https://doi.org/10.1115/1.1559156

Abstract

View articletitled, Mechanistic Model for Spade Drills for Wood Drilling Operations, Part 1: Model Development

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Topics: Calibration , Cutting , Drilling , Drills (Tools) , Torque , Friction , Thrust

Mechanistic Model for Spade Drills for Wood Drilling Operations, Part 2: Analysis of Spade Bit Geometry and Performance

Hanxin Zhao, Kornel F. Ehmann

J. Manuf. Sci. Eng. May 2003, 125(2): 236–244. doi: https://doi.org/10.1115/1.1559157

Abstract

View articletitled, Mechanistic Model for Spade Drills for Wood Drilling Operations, Part 2: Analysis of Spade Bit Geometry and Performance

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Topics: Clearances (Engineering) , Cutting , Drills (Tools) , Thrust , Torque , Drilling , Generators , Geometry

Dynamic Modeling for Machine Tool Thermal Error Compensation

Hong Yang, Research Assistant, Jun Ni, Professor

J. Manuf. Sci. Eng. May 2003, 125(2): 245–254. doi: https://doi.org/10.1115/1.1557296

Abstract

View articletitled, Dynamic Modeling for Machine Tool Thermal Error Compensation

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Topics: Dynamic modeling , Dynamic models , Errors , Machine tools , Machinery , Modeling , Robustness , Temperature , Thermal deformation , Thermoelasticity

Part Dimensional Error and Its Propagation Modeling in Multi-Operational Machining Processes

Qiang Huang, Jianjun Shi, Jingxia Yuan

J. Manuf. Sci. Eng. May 2003, 125(2): 255–262. doi: https://doi.org/10.1115/1.1532007

Abstract

View articletitled, Part Dimensional Error and Its Propagation Modeling in Multi-Operational Machining Processes

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Topics: Errors , Machining , Modeling , Machine tools

Intelligent Search-Based Selection of Sample Points for Straightness and Flatness Estimation

M. Affan Badar, Shivakumar Raman, Pakize S. Pulat

J. Manuf. Sci. Eng. May 2003, 125(2): 263–271. doi: https://doi.org/10.1115/1.1556859

Abstract

View articletitled, Intelligent Search-Based Selection of Sample Points for Straightness and Flatness Estimation

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Topics: Algorithms , Coordinate measuring machines , Errors , Optimization , Fittings

A Graph-Based Approach for Capturing the Capability Envelope of a Machining Process

Zhengdong Huang, Derek Yip-Hoi, Ji Zhou

J. Manuf. Sci. Eng. May 2003, 125(2): 272–288. doi: https://doi.org/10.1115/1.1557291

Abstract

View articletitled, A Graph-Based Approach for Capturing the Capability Envelope of a Machining Process

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Topics: Machining

Surface Finish Enhancement in a Turning Operation via Adaptive STR Control of the Depth of Cut

E. Liasi, W. P. T. North

J. Manuf. Sci. Eng. May 2003, 125(2): 289–296. doi: https://doi.org/10.1115/1.1559155

Abstract

View articletitled, Surface Finish Enhancement in a Turning Operation via Adaptive STR Control of the Depth of Cut

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Topics: Control equipment , Cutting , Finishes , Microhardness , Simulation , Turning , Vibration , Adaptive control , Computer simulation , Modeling

Cost-Effective Grinding of Zirconia Using the Dense Vitreous Bond Silicon Carbide Wheel

Albert J. Shih, Ronald O. Scattergood, Adam C. Curry, Thomas M. Yonushonis, Darryl J. Gust, Marion B. Grant, Samuel B. McSpadden, Thomas R. Watkins

J. Manuf. Sci. Eng. May 2003, 125(2): 297–303. doi: https://doi.org/10.1115/1.1559167

Abstract

View articletitled, Cost-Effective Grinding of Zirconia Using the Dense Vitreous Bond Silicon Carbide Wheel

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Topics: Grinding , Wheels

Geometry Analysis and Simulation in Shoe Centerless Grinding

Hong Zhang, Jungshen Lieh, David Yen, Xiaozhong Song, Xiaojian Rui

J. Manuf. Sci. Eng. May 2003, 125(2): 304–309. doi: https://doi.org/10.1115/1.1557299

Abstract

View articletitled, Geometry Analysis and Simulation in Shoe Centerless Grinding

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Topics: Geometry , Grinding , Simulation

A New Approach for Studying Mechanical Properties of Thin Surface Layers Affected by Manufacturing Processes

S. P. Moylan, S. Kompella, S. Chandrasekar, T. N. Farris

J. Manuf. Sci. Eng. May 2003, 125(2): 310–315. doi: https://doi.org/10.1115/1.1559161

Abstract

View articletitled, A New Approach for Studying Mechanical Properties of Thin Surface Layers Affected by Manufacturing Processes

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Topics: Etching , Grinding , Manufacturing , Mechanical properties , Steel , Young's modulus , Nanoindentation , Machining

Fixture Kinematic Analysis Based on the Full Contact Model of Rigid Bodies

Michael Yu Wang, Tong Liu, Diana M. Pelinescu

J. Manuf. Sci. Eng. May 2003, 125(2): 316–324. doi: https://doi.org/10.1115/1.1557293

Abstract

View articletitled, Fixture Kinematic Analysis Based on the Full Contact Model of Rigid Bodies

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Topics: Errors , Kinematics

Contact Force Prediction and Force Closure Analysis of a Fixtured Rigid Workpiece With Friction

Michael Yu Wang, Diana M. Pelinescu

J. Manuf. Sci. Eng. May 2003, 125(2): 325–332. doi: https://doi.org/10.1115/1.1557298

Abstract

View articletitled, Contact Force Prediction and Force Closure Analysis of a Fixtured Rigid Workpiece With Friction

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Topics: Clamps (Tools) , Friction , Stress , Design

Using Reconfigurable Tooling and Surface Heating for Incremental Forming of Composite Aircraft Parts

Daniel F. Walczyk, Jean F. Hosford, John M. Papazian

J. Manuf. Sci. Eng. May 2003, 125(2): 333–343. doi: https://doi.org/10.1115/1.1561456

Abstract

View articletitled, Using Reconfigurable Tooling and Surface Heating for Incremental Forming of Composite Aircraft Parts

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Topics: Composite materials , Heating , Shapes , Diaphragms (Mechanical devices) , Diaphragms (Structural) , Temperature

An Analytical Model for Tailor Welded Blank Forming

Brad L. Kinsey, Jian Cao

J. Manuf. Sci. Eng. May 2003, 125(2): 344–351. doi: https://doi.org/10.1115/1.1537261

Abstract

View articletitled, An Analytical Model for Tailor Welded Blank Forming

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Topics: Binders (Materials) , Blanks , Computer simulation , Diluents , Geometry , Manufacturing , Plane strain

On Multistage Deep Drawing of Axisymmetric Components

Prakash Sonis, N. Venkata Reddy, G. K. Lal, Fellow ASME

J. Manuf. Sci. Eng. May 2003, 125(2): 352–362. doi: https://doi.org/10.1115/1.1556399

Abstract

View articletitled, On Multistage Deep Drawing of Axisymmetric Components

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Topics: Anisotropy , Annealing , Blanks , Flanges , Friction , Geometry , Stress , Work hardening

Use of Image Recognition Techniques in the Analysis of Sheet Metal Forming Force Signature Curves

Matthew Doolan, Shankar Kalyanasundaram, Michael Cardew-Hall, Peter Hodgson

J. Manuf. Sci. Eng. May 2003, 125(2): 363–368. doi: https://doi.org/10.1115/1.1559164

Abstract

View articletitled, Use of Image Recognition Techniques in the Analysis of Sheet Metal Forming Force Signature Curves

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Topics: Failure , Lubrication , Metal stamping , Pulse width modulation , Shapes , Sheet metal work , Fracture (Process) , Signals , Force measurement , Fracture (Materials)

Analysis of Tube Hydroforming by Means of an Inverse Approach

Ba Nghiep Nguyen, Kenneth I. Johnson, Mohammad A. Khaleel

J. Manuf. Sci. Eng. May 2003, 125(2): 369–377. doi: https://doi.org/10.1115/1.1559166

Abstract

View articletitled, Analysis of Tube Hydroforming by Means of an Inverse Approach

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Topics: Aluminum alloys , Deformation , Finite element analysis , Forming limit diagrams , Geometry , Membranes , Necking , Pressure , Stress , Visualization

Finite Element Investigation of Friction Condition in a Backward Extrusion of Aluminum Alloy

Yong-Taek Im, Professor, Fellow ASME, Seong-Hoon Kang, Jae-Seung Cheon

J. Manuf. Sci. Eng. May 2003, 125(2): 378–383. doi: https://doi.org/10.1115/1.1559165

Abstract

View articletitled, Finite Element Investigation of Friction Condition in a Backward Extrusion of Aluminum Alloy

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Topics: Extruding , Friction , Shear (Mechanics) , Simulation , Stress , Finite element analysis , Aluminum alloys

A Predictive Model for Variation in the Pitch Between Stamped Pilot Holes

R. Ryan Vallance, Sepehr Kiani

J. Manuf. Sci. Eng. May 2003, 125(2): 384–393. doi: https://doi.org/10.1115/1.1559158

Abstract

View articletitled, A Predictive Model for Variation in the Pitch Between Stamped Pilot Holes

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Topics: Clearances (Engineering) , Design , Errors , Pins (Engineering) , Strips , Probability

Technical Brief

Detection of Wheel and Workpiece Contact/Release in Reciprocating Surface Grinding

H. Ali Razavi, Thomas R. Kurfess

J. Manuf. Sci. Eng. May 2003, 125(2): 394–395. doi: https://doi.org/10.1115/1.1559160

Abstract

View articletitled, Detection of Wheel and Workpiece Contact/Release in Reciprocating Surface Grinding

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Topics: Grinding , Wheels , Deformation

Technical Papers

Machining Simulation of Ductile Iron and Its Constituents, Part 1: Estimation of Material Model Parameters and Their Validation

Machining Simulation of Ductile Iron and Its Constituents, Part 2: Numerical Simulation and Experimental Validation of Machining

Microstructure-Level Force Prediction Model for Micro-milling of Multi-Phase Materials

Analytical Prediction of the Chip Back-Flow Angle in Machining With Restricted Contact Grooved Tools

Stability of Interrupted Cutting by Temporal Finite Element Analysis

Mechanistic Model for Spade Drills for Wood Drilling Operations, Part 1: Model Development

Mechanistic Model for Spade Drills for Wood Drilling Operations, Part 2: Analysis of Spade Bit Geometry and Performance

Dynamic Modeling for Machine Tool Thermal Error Compensation

Part Dimensional Error and Its Propagation Modeling in Multi-Operational Machining Processes

Intelligent Search-Based Selection of Sample Points for Straightness and Flatness Estimation

A Graph-Based Approach for Capturing the Capability Envelope of a Machining Process

Surface Finish Enhancement in a Turning Operation via Adaptive STR Control of the Depth of Cut

Cost-Effective Grinding of Zirconia Using the Dense Vitreous Bond Silicon Carbide Wheel

Geometry Analysis and Simulation in Shoe Centerless Grinding

A New Approach for Studying Mechanical Properties of Thin Surface Layers Affected by Manufacturing Processes

Fixture Kinematic Analysis Based on the Full Contact Model of Rigid Bodies

Contact Force Prediction and Force Closure Analysis of a Fixtured Rigid Workpiece With Friction

Using Reconfigurable Tooling and Surface Heating for Incremental Forming of Composite Aircraft Parts

An Analytical Model for Tailor Welded Blank Forming

On Multistage Deep Drawing of Axisymmetric Components

Use of Image Recognition Techniques in the Analysis of Sheet Metal Forming Force Signature Curves

Analysis of Tube Hydroforming by Means of an Inverse Approach

Finite Element Investigation of Friction Condition in a Backward Extrusion of Aluminum Alloy

A Predictive Model for Variation in the Pitch Between Stamped Pilot Holes

Technical Brief

Detection of Wheel and Workpiece Contact/Release in Reciprocating Surface Grinding

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