Surface error at the contact region is one factor that contributes to the displacement of the workpiece in a fixture. This work employs the Newton-Raphson technique to develop a mathematical model that predicts the impact of surface errors on the location and orientation of a cylindrical workpiece. Model validation and measurement analysis were conducted to verify the proposed mathematical model. An experimental fixture and workpiece were developed to simulate the effect of surface errors on the placement of a workpiece. The study showed that the numerical model is reliable in predicting the behavior of the workpiece.
Issue Section:
Technical Papers
1.
Cai
, W.
, Hu
, S. J.
, and Yuan
, J. X.
, 1996
, “Deformable Sheet Metal Fixturing: Principles, Algorithms, and Simulations
,” ASME J. Manuf. Sci. Eng.
, 118
, pp. 318
–324
.2.
Cai
, W.
, Hu
, S. J.
, and Yuan
, J. X.
, 1997
, “A Variational Method of Robust Fixture Configuration Design for 3-D Workpieces
,” ASME J. Manuf. Sci. Eng.
, 119
, pp. 593
–601
.3.
DeMeter
, E. C.
, 1994
, “Restraint Analysis of Fixtures Which Rely on Surface Contact
,” J. Eng. Ind.
, 116
, pp. 207
–215
.4.
DeMeter
, E. C.
, 1994
, “The Min-max Load Criteria as a Measure of Machining Fixture Performance
,” J. Eng. Ind.
, 116
, pp. 500
–507
.5.
DeMeter
, E. C.
, 1995
, “Min-max Load Model for Optimizing Machining Fixture Performance
,” J. Eng. Ind.
, 117
, pp. 186
–193
.6.
DeMeter
, E. C.
, and Hockenberger
, M. J.
, 1997
, “The Application of Tool Path Compensation for the Reduction of Clamping Induced Geometric Errors
,” Int. J. Prod. Res.
, 35
, No. 12
, pp. 3415
–3432
.7.
Hockenberger
, M. J.
, and DeMeter
, E. C.
, 1996
, “The Application of Meta Functions to the Quasi-static Analysis of Workpiece Displacement Within a Machining Fixture
,” ASME J. Manuf. Sci. Eng.
, 118
, pp. 325
–333
.8.
King
, S. L.
, and Hutter
, I.
, 1997
, “Theoretical Approach for Generating Optimal Fixturing Locations for Prismatic Workparts in Automated Assembly
,” J. Manuf. Syst.
, 12
, No. 5
, pp. 409
–416
.9.
Rong
, Y.
, and Bai
, Y.
, 1996
, “Machining Accuracy Analysis for Computer-Aided Fixture Design Verification
,” ASME J. Manuf. Sci. Eng.
, 118
, pp. 289
–300
.10.
Salisbury
, E. J.
, and Peters
, F. E.
, 1998
, “The Impact of Surface Errors on Fixtured Workpiece Location and Orientation
,” NAMRC Transactions
, 26
, pp. 323
–328
.11.
Trappey
, A.
, and Matrubhutam
, S.
, 1997
, “Fixture Configuration Using Projective Geometry
,” J. Manuf. Syst.
, 12
, No. 6
, pp. 486
–495
.12.
Foster, L. W., 1994, Geo-metrics III: The Application of Geometric Tolerancing Techniques, Addison-Wesley Publishing Co., Reading, MI
Copyright © 2001
by ASME
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