High-speed milling is often used in industry to maximize productivity of the manufacturing of high-technology components, such as aeronautical components, mold, and dies. The occurrence of chatter highly limits the efficiency and accuracy of high-speed milling operations. In this paper, two control strategies are presented that guarantee a chatter-free high-speed milling operation by automatic adaptation of spindle speed and feed. Moreover, the proposed strategies are robust for changing process conditions (e.g., due to heating of the spindle or tool wear). An important part of the control strategy is the detection of chatter. A novel chatter detection algorithm is presented that automatically detects chatter in an online fashion and in a premature phase such that no visible marks on the workpiece are present. Experiments on a state-of-the-art high-speed milling machine underline the effectiveness of the proposed detection and control strategies.
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Automatic In-Process Chatter Avoidance in the High-Speed Milling Process
N. J. M. van Dijk,
N. J. M. van Dijk
Department of Mechanical Engineering,
e-mail: n.j.m.v.dijk@tue.nl
Eindhoven University of Technology
, P.O. Box 513, 5600 MB Eindhoven, The Netherlands
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E. J. J. Doppenberg,
E. J. J. Doppenberg
TNO Science and Industry
, P.O. Box 6235, 5600 HE Eindhoven, The Netherlands
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R. P. H. Faassen,
R. P. H. Faassen
TMC Mechatronics
. P.O. Box 700, 5600 AS Eindhoven, The Netherlands
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N. van de Wouw,
N. van de Wouw
Department of Mechanical Engineering,
Eindhoven University of Technology
, P.O. Box 513, 5600 MB Eindhoven, The Netherlands
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J. A. J. Oosterling,
J. A. J. Oosterling
TNO Science and Industry
, P.O. Box 6235, 5600 HE Eindhoven, The Netherlands
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H. Nijmeijer
H. Nijmeijer
Department of Mechanical Engineering,
Eindhoven University of Technology
, P.O. Box 513, 5600 MB Eindhoven, The Netherlands
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N. J. M. van Dijk
Department of Mechanical Engineering,
Eindhoven University of Technology
, P.O. Box 513, 5600 MB Eindhoven, The Netherlandse-mail: n.j.m.v.dijk@tue.nl
E. J. J. Doppenberg
TNO Science and Industry
, P.O. Box 6235, 5600 HE Eindhoven, The Netherlands
R. P. H. Faassen
TMC Mechatronics
. P.O. Box 700, 5600 AS Eindhoven, The Netherlands
N. van de Wouw
Department of Mechanical Engineering,
Eindhoven University of Technology
, P.O. Box 513, 5600 MB Eindhoven, The Netherlands
J. A. J. Oosterling
TNO Science and Industry
, P.O. Box 6235, 5600 HE Eindhoven, The Netherlands
H. Nijmeijer
Department of Mechanical Engineering,
Eindhoven University of Technology
, P.O. Box 513, 5600 MB Eindhoven, The NetherlandsJ. Dyn. Sys., Meas., Control. May 2010, 132(3): 031006 (14 pages)
Published Online: April 21, 2010
Article history
Received:
April 15, 2009
Revised:
November 23, 2009
Online:
April 21, 2010
Published:
April 21, 2010
Citation
van Dijk, N. J. M., Doppenberg, E. J. J., Faassen, R. P. H., van de Wouw, N., Oosterling, J. A. J., and Nijmeijer, H. (April 21, 2010). "Automatic In-Process Chatter Avoidance in the High-Speed Milling Process." ASME. J. Dyn. Sys., Meas., Control. May 2010; 132(3): 031006. https://doi.org/10.1115/1.4000821
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