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Research Papers

Thermal Performance and Efficiency of a Mineral Oil Immersed Server Over Varied Environmental Operating Conditions

[+] Author and Article Information
Richard Eiland

Department of Mechanical and
Aerospace Engineering,
University of Texas at Arlington,
P.O. Box 19023,
Arlington, TX 76013
e-mail: richard.eiland@mavs.uta.edu

John Edward Fernandes

Department of Mechanical and
Aerospace Engineering,
University of Texas at Arlington,
P.O. Box 19023,
Arlington, TX 76013
e-mail: john.fernandes@mavs.uta.edu

Marianna Vallejo

CH2M,
2020 SW 4th Avenue, Street 300,
Portland, OR 97201
e-mail: marianna.vallejo@ch2m.com

Ashwin Siddarth

Department of Mechanical and
Aerospace Engineering,
University of Texas at Arlington,
P.O. Box 19023,
Arlington, TX 76013
e-mail: ashwin.siddarth@mavs.uta.edu

Dereje Agonafer

Fellow ASME
Department of Mechanical and
Aerospace Engineering,
University of Texas at Arlington,
P.O. Box 19023,
Arlington, TX 76013
e-mail: agonafer@uta.edu

Verrendra Mulay

Facebook Inc.,
Menlo Park, CA 425081
e-mail: vmulay@fb.com

1Corresponding author.

Contributed by the Electronic and Photonic Packaging Division of ASME for publication in the JOURNAL OF ELECTRONIC PACKAGING. Manuscript received February 16, 2017; final manuscript received August 1, 2017; published online September 7, 2017. Assoc. Editor: Baris Dogruoz.

J. Electron. Packag 139(4), 041005 (Sep 07, 2017) (9 pages) Paper No: EP-17-1020; doi: 10.1115/1.4037526 History: Received February 16, 2017; Revised August 01, 2017

Complete immersion of servers in dielectric mineral oil has recently become a promising technique for minimizing cooling energy consumption in data centers. However, a lack of sufficient published data and long-term documentation of oil immersion cooling performance make most data center operators hesitant to apply these approaches to their mission critical facilities. In this study, a single server was fully submerged horizontally in mineral oil. Experiments were conducted to observe the effects of varying the volumetric flow rate and oil inlet temperature on thermal performance and power consumption of the server. Specifically, temperature measurements of the central processing units (CPUs), motherboard (MB) components, and bulk fluid were recorded at steady-state conditions. These results provide an initial bounding envelope of environmental conditions suitable for an oil immersion data center. Comparing with results from baseline tests performed with traditional air cooling, the technology shows a 34.4% reduction in the thermal resistance of the system. Overall, the cooling loop was able to achieve partial power usage effectiveness (pPUECooling) values as low as 1.03. This server level study provides a preview of possible facility energy savings by utilizing high temperature, low flow rate oil for cooling. A discussion on additional opportunities for optimization of information technology (IT) hardware and implementation of oil cooling is also included.

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References

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Figures

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Fig. 1

Intel-based Open Compute server in standard air-cooled configuration with air duct removed for visual purposes

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Fig. 2

Schematic of test setup and data collection equipment

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Fig. 3

Diagram of the two flow configurations through the immersion tank. “MB flow path” occurs when only the MB inlet and outlet valves are open. “PSU flow path” occurs when only the PSU inlet and outlet valves are open.

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Fig. 4

Typical test duration and establishing steady-state conditions for the server under test

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Fig. 5

Impact of increasing oil volume flow rate on CPU die temperature along lines of constant oil inlet temperature for the MB flow path case

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Fig. 6

Impact of increasing oil volume flow rate on CPU die temperature along lines of constant oil inlet temperature for the PSU flow path case

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Fig. 7

Relation between system approach temperature and efficiency

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Fig. 8

Surface contour of the normalized total system power consumption for the MB flow path case

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Fig. 9

General relationship between component temperatures and total server power based on the data collected in the MB flow path case

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Fig. 10

Comparison of trends for temperature-dependent pumping power for the current system and temperature dependent viscosity of transformer oil as predicted by Eq. (3)

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Fig. 11

Temperature-dependent oil flow rates and cubic relation of pumping power to flow rate

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Fig. 12

Competing trends for pumping power and server IT power over a range of oil inlet temperatures at constant operating oil flow rates

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