Viability of Dynamic Cooling Control in a Data Center Environment

[+] Author and Article Information
Timothy D. Boucher

 Lockheed Martin Space Systems Company, Sunnyvale, CA 94089 and Center for the Built Environment (formerly with) University of California, Berkeley, CA 94720timothy.d.boucher@lmco.com

David M. Auslander

Department of Mechanical Engineering, University of California, Berkeley, CAdma@me.berkeley.edu

Cullen E. Bash

 Hewlett-Packard Laboratories, Palo Alto, CA 94304cullen.bash@hp.com

Clifford C. Federspiel

 Federspiel Controls, Albany, CA 94706 and Center for the Built Environment (formerly with) University of California, Berkeley, CAcf@federspielcontrols.com

Chandrakant D. Patel

 Hewlett-Packard Laboratories, Palo Alto, CA 94304chandrakant.patel@hp.com

J. Electron. Packag 128(2), 137-144 (Nov 11, 2005) (8 pages) doi:10.1115/1.2165214 History: Received November 12, 2004; Revised November 11, 2005

Data center thermal management challenges have been steadily increasing over the past few years due to rack level power density increases resulting from system level compaction. These challenges have been compounded by antiquated environmental control strategies designed for low power density installations and for the worst-case heat dissipation rates in the computer systems. Current data center environmental control strategies are not energy efficient when applied to the highly dynamic, high power density data centers of the future. Current techniques control the computer room air conditioning units (CRACs) based on the return air temperature of the air—typically set near 20°C. Blowers within the CRACs are normally operated at maximum flow rate throughout the operation of the data center unless they are equipped with nonstandard variable frequency drives. At this setting the blowers typically provide significantly more airflow than is required by the equipment racks to prevent recirculation and the subsequent formation of hot spots. This strategy tends to be overly conservative and inefficient. As an example air entering a given system housed in a rack undergoes a temperature rise of 15°C due to the heat added by the system. The return air control strategy strives to keep the entire room at a fixed temperature. Therefore in a typical data center the CRAC supply temperature, and hence the air entering the racks, is 1315°C and the CRAC return is 2022°C. At these settings the CRACs can consume almost as much energy as the computer equipment they are cooling [Friedrich, R., Patel, C.D.,2002, “Towards Planetary Scale Computing – Technical Challenges for Next Generation Internet Computing  ,” THERMES 2002, Santa Fe, NM; The Uptime Institute, “Heat Density Trends in Data Processing, Computer Systems and Telecommunications Equipment,” White Paper issued by The Uptime Institute, 2000.]. Experiments conducted by the authors using these CRAC settings show that nearly 0.7W is consumed by the environmental control system for every 1W of heat dissipated by the computer equipment in the authors’ experimental facility indicating that the energy efficiency of standard data center environmental control systems is poor. This study examines several opportunities for improving thermal management and energy performance of data centers with automatic control. Experimental results are presented that demonstrate how simple, modular control strategies can be implemented. Furthermore, experimental data is presented that show it is possible to improve the energy performance of a data center by up to 70% over current standards while maintaining proper thermal management conditions.

Copyright © 2006 by American Society of Mechanical Engineers
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Figure 1

Visualization of recirculation flow

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Figure 2

Typical raised floor data center configuration

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Figure 3

Floor plan of the experimental data center area

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Figure 4

Mapping of vents used in each method

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Figure 5

Rack inlet temperatures for (a) 33% VFD and (b) 66% VFD

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Figure 6

Local SHI versus CRAC VFD

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Figure 7

Method 1 rack inlet delta temperatures

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Figure 8

Comparison of methods 1 and 2

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Figure 9

Steady-state power consumption vs VFD



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